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PTA Welding Equipment

Listing ID #4488274

  • Supply Type Exporter, Supplier
  • Preferred Buyer Location All over the world

Specifications PTA welding equipment for reclamation, hard facing and repair. Process:   Plasma Transferred Arc is used for welding at high arc travel speeds. For initiating a transferred arc, a....
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  • Member Since 14 Years
  • Nature of Business Manufacturer

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Specifications

PTA welding equipment for reclamation, hard facing and repair.

Process:

 

Plasma Transferred Arc is used for welding at high arc travel speeds. For initiating a transferred arc, a current limiting resistor is put in the circuit, which permits a flow of about 50 amps, between the nozzle and electrode and a pilot arc is established between the electrode and the nozzle. As the pilot arc touches the job main current starts flowing between electrode and job, thus igniting the transferred arc. The pilot arc initiating unit gets disconnected and pilot arc extinguishes as soon as the arc between the electrode and the job is started. This process provides minimal dilution and high resistance to chipping because of its dense metallurgical structure, free of voids, oxide films, and discontinuities. Used on parts subject to corrosion, thermal shock, severe abrasion, slurry erosion, or extreme impact forces to increase component life.

 

Features:

  • Reduces Cost - Restoring a worn part to "as new" condition generally costs between 20-70% of a brand new replacement part.
  • Prolongs Equipment Life -Service life increases of 3 to 10 times are common with properly overlaid parts.
  • Reduces Downtime - Parts last longer and fewer shutdowns are required.
  • Less Spare Parts Inventory -There is no need to keep numerous spare parts when worn parts can be rebuilt.
  • High Quality Deposit - It produces a very high quality deposit offering optimal protection with minimal dilution or deformation of the base material.
  • Precise Coating - It is a process that deposits very precise coatings of perfectly controlled alloys on mechanical parts that are subject to intense wear, significantly extending their service life.
  • Protection - Corrosion, thermal shock and abrasion.
  • Metal buildup / Reclamation- Certain alloys are made to rebuild a part to a required dimension while others are designed to be a final overlay that protects the work surface.

 


Technical Parameter

Values

   

Input Supply

415VAC / 50-60Hz / 3-Ø

Max Installed Power

11 Hp

Input KVA @ 60% Duty Cycle

9.7

Input KVA @ 100% Duty Cycle

7.5

OUTPUT

 

Open Circuit Voltage OCV

75-85 VDC

Current Range

20-200A

Current @ 60 Duty Cycle

200A

Current @ 100 Duty Cycle

155A

Pilot Arc Current

5 - 40A

Plasma Gas Flow Meter

0 - 5LPM

Shielding Gas Flow Meter

0 - 10LPM

Current Pre-Setting Facility

Provided

High Frequency Test

Provided

Water Failure Trip

Provided

Gas Failure Trip

Provided

Digital Ammeter & Digital Voltmeter

Provided

OCV Test

Provided

 

 

Application:

 

In a competition with laser surfacing the PTA technology offers much more high productivity, comparable high quality of deposits and significantly lower costs.

  • Downhole drilling tools
  • High wear piping components / slurry transport
  • Ground engagement equipment for the oil sands / mining industries
  • Breaker screens
  • Extruding machine screws, valves, valve seats of internal combustion engines (motorcar, marine, locomotive etc.)
  • Equipment for mining, crushing, rolling, road building and tunneling
  • Areas where traditional wire based overlays such as chromium carbide are not providing significant wear-life

Scope of supply includes:

  1. Inverter Power Source (Make: Lincoln Electric – USA)
  2. PTA OD Torch Head 350 Amp with 4 mtr Cable
  3. Water Chiller cum Re-Circulator
  4. Powder Feeder Positive Displacement
  5. Digital Oscillator
  6. Welding Positioner
  7. Column & Boom
  8. Controller for Hardfacing System
  9. Idler
  10. Spare Parts (2-Electrode, 10-Nozzle, 5-Inner cap, 5-Outer cap, 5-Collet, 3-Nozzle Adaptor, 10-O' Ring for Nozzle Adaptor (17.0mm x 2mm), 10-O' Ring for Nozzle Adaptor (26.5mm x 2mm), 10-O' Ring for Torch Body (46mm x 2mm), 2-Collet spanner, 2-Nozzle Adaptor spanner)

Company Details close-icon

Manufacturers of
Plasma Powder welding machines (PTA), Hardbanding machines, Column and Boom, Welding positioners and Rotators, Plasma torches & consumables - Welding Inverters, Plasma Cutting Machines, Micro-Tig Welding Machines, Micro Plasma Welding Machines, AC Welding Machines, Mig welding Machines, Shape Cutting Machines, Special Purpose Machines for hardfacing and cladding.
  • Nature of Business Manufacturer / Exporter / Supplier
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