Autoclave Aerated Concrete Aac Production Line

Listing ID #979972

We are offering autoclave aerated concrete aac production line. Laxmi en-fab pvt ltd. Are one of professional manufacturers & supplier of autoclaved aerated concrete (aac) plants in india, and we can supply complete set of autoclaved aerated concrete plant with 50000, 100000,150000m3 capacity annually (from 166 m3 to 500m3 per day), including plant design, equipments installation, technical instruction, personal training, etc., and also can design and manufacture as per clients' requirement.
plant design:
1. Plant area is 7500-15000 m2, and we can make design based on your actual area of land.
2. Plant should have raw materials field and finished products field;
3. Plant should have maintenance workshop, test room, warehouse,etc.
4. The plant construction time (from earthworks to trial operation) is about 6 month.
aac has been produced for more than 70 years, and it offers advantages over other cementations construction materials, one of the most important being I ts lower environmental impact.
• aac’s improved thermal efficiency reduces the heating and cooling load in buildings
• aac’s workability allows accurate cutting, which minimizes the generation of solid waste during use.
• aac’s resource efficiency gives it lower environmental impact in all phases of its life cycle, from processing of raw materials to the disposal of aac waste.
• aac’s light weight also saves cost & energy in transportation.
• aac’s light weight saves labors.
• reduces the structural weight achieving great economy in rcc work
• low construction cost, with high speed output.
Main ingredients include fly ash, water, quicklime, cement, aluminum powder and gypsum. The block hardness is being achieved by cement strength, and instant curing mechanism by autoclaving. Gypsum acts as a long term strength gainer. The chemical reaction due to the aluminum paste provides aac its distinct porous structure, lightness, and insulation properties, completely different compared to other lightweight concrete materials. The finished product is a 2.5 times lighter block compared to conventional bricks, while providing the similar strengths. The specific gravity stays around 0.6 to 0.65. This is one single most usp of the aac blocks, because by using these blocks in structural buildings, the builder saves around 30 to 35 % of structural steel, and concrete, as these blocks reduce the dead load on the building significantly.
Assumption
the major raw material fly-ash, an indispensable by-product of thermal power plants, is an environmental threat across the globe. Power plants are facing an ever increasing challenge disposal of this polluting agent. This unit is proposed to manufacture aac bricks & blocks by consuming the fly-ash as one of the prime raw material. Secondly, it also helps environment by saving the invaluable top soil by not using them in brick making like conventional brick making. Thirdly, they need no burning, thus further enhancing their eco-friendly brand. The steam curing requires far less fuel, compared to the backing for each cubic meter of bricks. This is the reason these bricks are also referred as eco bricks or popularly green bricks,
carbon credit estimates are for reference purpose. The project owner must handle his part of cdm project to get carbon credits, through independent consultants. Carbon credit can be transacted on registration. The pcn preparation & presentation, the pdd preparation & presentation, host country approval and the unfccc registration might take somewhat 6 months to 2 years year. So it may be wise to start early.
Sale price at site is estimated a conservative rs 3200- per cubic meter. Aac blocks of all sizes will be manufactured according to the market requirement, though mainly stipulated sizes as per the bis standards. Production is estimated at 80% capacity, 300 working days is considered in a year during the first year.
Why aac bricks?
energy saving
easy to install
less weight
endurance
precision
energy efficient
non toxic
thermal insulation
fire resistance
acoustic performance
moisture resistance
workability
cost saving
thermal insulation
fast construction
water barrier
fire resistance
earthquake resistant
reduce plaster cost
high strength
pest resistant
• environment protection :
the first advantage of autoclaveed aerated concrete is designed for consumers who are environmental conscious it helps reduce at least 30% of environmental waste, decrease over 50% of greenhouse radiation and over 60% integrated energy on the surface of brick. Consumes fly ash, which is a big problem for thermal power plants to dispose. It is environment friendly, because of no need of burning
• fire resistant:
this advantage of autoclaved aerated concrete is totally inorganic and is incombustible. The product is especially suited for fire-rated applications.
• enegry saving:
the remarkably good insulation properties of autoclaved aerated concrete mean a pleasant interior environment is achieved .in most cases the need for supplementary insulation can be avoid
• excellent acoustic performance:
autoclaved aerated concrete has excellent acoustic performance and can be used as an effective sound barrier, e.g.intertenacy walls (aac wall panel)
• ventilation:
autoclaved aerated concrete is very airy thus allowing more diffusion of water, reducing humidity of the building. Trieu cuong aac wall self-adjusts the humidity by absorbing moisture and releasing humidity automatically helps prevent condensation and problems related to mildew.
• non toxic:
aac products do not surround any toxic gas substances. The product does not harbor or encourage vermin.
• lightweight:
aac blocks are one-fifth of the weight of concrete and are produced in easily handled sizes.
• rapid on-site assembly:
the autoclaved aerated concrete product's lightweight and easy workability means that is very quick to install on site.
• long life:
autoclaved aerated concrete products are not affected by harsh climatic conditions and will not degrade under normal atmospheric condition.
• accuracy:
the accurate manufacturing process ensures that autoclaved aerated concrete panels and blocks are always produced to size as they leave the factory. This results in less on-site trimming and reduced quantities of mortar and finishing materials use.
• large size, however light weight
• light weight = saves foundation cost, helps the mason
• high load-bearing strength
• high durability = long life, impervious to rot or pest
• dimensional accuracy
• high economy
• effortless handling, rapid construction
• best thermal insulation, 6 - 10 times better than regular dense concrete
• unsurpassed fire-resistance = life, property and insurance cost saver
• excellent sound absorption, ideal for the hospitality industry
• good workability, better than wood (can be sawn, drilled, nailed, milled at site)
• hurricane and earthquake resistance
• not rotting (contrary to timber)