Laser Welding Machine

EMAG offers Laser Welding Machines with high-tech manufacturing process without which transmission manufacture can no longer do. The joining of control gear and clutch body using the laser welding method forms the basis for a more compact and more efficient gearbox. Modern laser beam sources, combined with an optimised clamping technology, make for a welding process with little distortion and are a precondition for quiet, easy to switch gears.
The EMAG LaserCell laser welding machine takes care of the press-fitting of the clutch body onto the control gear with a laser beam. The EMAG LaserCell is supplemented by different stages of expansion that allow for the generation of a machine specification to suit your particular requirements.
ELC 160
Technological flexibility on the laser welding machine ELC 160
The laser welding machine ELC 160 allows for the use of any of the common laser technologies � whether you are using a CO2 laser or fiber-guided laser systems (fiber, discs).
Technical Data
O. D mm 160
Workpiece height mm 60
Advantages
Extensive integration of workhandling and laser-welding reduces the number of machining operations in the production process
A CNC mating press joins synchro and gearwheel
The joining process is monitored by an integrated force / stroke monitor
Magnetic preheating of demanding components (without adverse effect on the cycle time)
Optimized workholding technology reduces distortion of the synchro
The use of state-of-the-art CO2 lasers with the best beam quality results in perfect welding seams
All quality-defining parameters are NC-controlled and can be reproduced at any time
To safeguard your production actual values are monitored
Can be integrated into any automation system
The space-saving, compact design reduces the installation effort and increases reliability
High productivity due to short idle times and fast, safe set-ups