Integrated Assembly Lines

Listing ID #4167984

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Supply Type Manufacturer, Exporter, Supplier
Preferred Buyer Location All over the world

Controlling costs, improving quality and competing in dynamic environments are few of the several challenges that manufacturing industries encounter. Global Autocon plays a key role in countering....

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Product Details

Controlling costs, improving quality and competing in dynamic environments are few of the several challenges that manufacturing industries encounter. Global Autocon plays a key role in countering these challenges by introducing integrated assembly lines with a systematic approach thereby eliminating unwanted processes, introducing relevant quality checks at appropriate inspection points and improving overall efficiency.

Regardless of the project size, Global Autocon works with our clients to develop highly customized solutions to integrate the manufacturing processes so that our clients rest assured of perfect quality, standardization, flexibility, minimal waste, transparent process and cost reduction

Global Autocon assembly lines mark a transition into a new way of business for our clients through the implementation of efficient design-to-assembly processes. Our integrated assembly lines thereby represent a significant shift in the way businesses operate and help our clients to remarkable increase in throughput.

In the current situation of competitive business around the world, most of the manufacturing industries are under huge pressure to reduce cost and cycle time of a product. While manufacturing a group of related products, there are various planning decisions that has to be made, like:

Speed of each line
Identifying the line to produce product
Number of workers for each line

With the help of the integrated assembly lines, with a systematic approach eliminates the unwanted process through improvements in the assembly line process. Most of the defects occur during the assembly process and therefore the quality of the assembled items should be inspected at inspection points along the assembly line. In this case the tasks are assigned to respective assembly stations and the number and location of the inspection points is identified to minimize the cycle time of the line.

The integrated assembly lines are flexibly engineered to specific manufacturing needs, this helps in frequent change production processes. These changes happen due to changing customer demands and/or market requirements. An integrated production line is comprised of a series of workstations which is linked by a transfer system and an electrical control system. Each workstation performs a specific operation and the product is processed and moves ahead step by step along the line in a pre-defined production sequence.

Such type of production line does not include direct involvement of people while performing the operation. Most/part of the process of the production is completed by mechanical equipment and systems. So in such type of environment, the tasks of human are more likely to

Change to system design
Adjustment
Supervision
Monitoring the operation of the system

All the Industries where Integrated Assembly line is implemented have a peace of mind for:

Perfect quality
Standardization
Flexibility
Minimal waste
Transparent process
Cost reduction

Company Details

To be a global leader in providing customized solutions to industries by addressing critical operational challenges; yet providing the most innovative, cost effective and qualitative systems. Going an extra mile to make customers feel delighted about the delivered products. Constant focus on deriving new ideas. Avoid settling down for anything less than perfection in every project we execute.
To make a difference by creating value in what we deliver. Raising the bar in terms of innovation and quality with every project and delivering a ‘WOW’ feeling to our valued clients. Success, positive thinking, never say die attitude for delivering the best solutions globally. Global Autocon boasts of a successful industry experience and a satisfied clientele backing of over four decades; achieved through designing, developing, engineering and manufacturing of high-value, custom–built automation and robotic systems. Our specialization in the automation domain has helped us demonstrate positive results and successes in varied sectors including automotive, industrial, consumer appliances, electronics, medical and energy. Global Autocon has extensive expertise in helping clients design effective manufacturing processes and automation systems and can provide a broad base of automation solutions.
With a wide breadth of industry knowledge, our innovative solutions are cost-effective, reduce lead times and improve quality. Our lean ergonomic machines provide solutions that automate repetitive processes for our clients. Each custom automated solution is focused on decreasing cycle time, waste, rework, and labour minutes per unit while increasing the clients’ return on investment (ROI)
Our core team includes licensed professional engineers, as well as engineers and designers with degrees in Mechanical & Electrical Engineering. In addition to our full time staff, we maintain long term relationships with experienced contract engineers, designers and drafters to ensure we have additional capacity when needed to support project schedules. Global Team utilizes latest engineering software including: 2D & 3D CAD, Finite Element Analysis, Heat Transfer Analysis, Kinematics, and Simulations. We also design and integrate systems that may include prototypes,work-stations and pilot scale systems. Systems can be either stand-alone or fully integrated with upstream or downstream automation. Product assembly and process automation are our forte.
With the team, tools and engineering capacity to deliver; our urge to build a trustworthy relationship with our clients emphasizes on confidentiality which is indispensable to the success of our projects and to the long-term success of our clients.
Core Benefits
By combining key principles of the renowned Toyota Production System with their extensive automation experience in automotive, consumer, appliances and other industries, Global Autocon Systems has now set the bar to an unprecedented level for precision case manufacturing. We also bring in additional benefits-
Reduced scrap production.
Reduced labor requirements.
Reduced inventory expenses.
Across-the-board reduction in quality issues, translating to an overall increase in product quality
70% reduction in floor space requirements.
Increased equipment up time.
Increased flexibility in production and planning.