Description
Automatic Injectable Powder Filling & Rubber Stoppering Machine having eight ports in a powder wheel. The precision built welded steel frame is encompassed with....
Automatic Injectable Powder Filling & Rubber Stoppering Machine having eight ports in a powder wheel. The precision built welded steel frame is encompassed with stainless steel sheets with access doors for servicing the machine. Adinth offers two models in this machine, first is Automatic Single Wheel Injectable Powder Filling & Stoppering Machine which provides output up to 7000 vials/hour and second is Automatic Double Wheel Injectable Powder Filling & Stoppering Machine provides output up to 14000 vials/hour. All contact parts made for Good house keeping and complies as per current good manufacturing practice (cGMP).
Salient Features
Compact cGMP model.
“No Vial, No Filling” system eliminates wastage of costly powder.
Multiple Dosing System.
High Volumetric Filling Accuracy of ± 1% of uniform density Injectable powder can be ensured by setting the depth of piston in the port of powder wheel.
Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.
Individual drive for the filling & sealing to match the speed of filling & sealing.
All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.
Safety clutch system to avoid Vial breakage.
Variable AC Frequency Drive for speed adjustment.
All contact parts are easily removable for mandatory Autoclaving/ Sterilization.
Digital counter for counting production output.
Process Operation
The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing systems). The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.
Technical Specification
Model
APF-120
APF-240
Production Rate
30 to 120 Vials/Minute
60 to 240 Vials/Minute
Input Specification
-
-
Container Diameter:
25mm to 38mm
25mm to 38mm
Container Height:
36mm to 75mm
36mm to 75mm
Rubber Stopper:
20mm, 28mm & 30mm Butyl
20mm, 28mm & 30mm Butyl
Fill Capacity
50 mg. to 1.5 gms with the help of change parts. Up to 6 gms filling by multiple dosing.
50 mg. to 1.5 gms with the help of change parts. Up to 6 gms filling by multiple dosing.
Accuracy:
± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh)
± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh)
Optional Accessories:
Pure Air Filter, Vacuum Pump
Pure Air Filter, Vacuum Pump
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Oil Free Air Compressor
Oil Free Air Compressor
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Online Pre-Media Filling Arrangement
Online Pre-Media Filling Arrangement
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Programmable Logic Control (System) with MMI
Programmable Logic Control (System) with MMI
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Aluminum Profile Cabinet covering full machine
Aluminum Profile Cabinet covering full machine
Utility:
-
-
Compressed Air:
Max. 2 Kg./Cm² Oil Free
Max. 2 Kg./Cm² Oil Free
Vacuum:
25 Hg. @ 300 LPM Displacement
25 Hg. @ 300 LPM Displacement
Relational Humidity:
Below 28%
Below 28%
Overall Dimension:
2100mm (L) X 842mm (W) X 1700mm (H)
2300mm (L) X 842mm (W) X 1700mm (H)
Company Details
About Us Adinath International is engaged into Pharmaceutical turnkey project export to the international market. Adinath International offers complete solution for setting up pharmaceutical formulation projects including layout designs, detailed engineering, capacity calculation based on client input, engineering specifications, HVAC System design, on-time supply of equipment, installation, commissioning, etc. The company is based in Ahmedabad, India and has a pool of dedicated professionals from the field. We work closely with our client and offer personalized and cost effective solutions. The strength of the company lies in meeting its commitments to its client. It is a matter of great satisfaction to us that our clients continue to have business relationship with us on a continuous basis. Apart from Pharmaceutical, Biotech & Veterinary Adinath International also works for Cosmetic, Food, Chemical & Distillery plants. Our Vision is to deliver well engineered, high quality equipments equivalent to international standards & meeting the client’s requirement at reasonable prices. Robust design, quality procedures & careful inspection make our product accurate and precise. Constructed from the ground up with finest material, our products are up to the mark to the demanding requirement of GMP and cGMP standards. We take pride in supplying most economical, sturdy and easily maintainable machines to suit the requirements of our customer's individual specific requirements. Their suggestions, guidance and feedback immensely helped us in designing tailor made machines for their special needs.
Nature of Business Manufacturer / Exporter / Supplier / Retailer / Retailer
Year of Establishment2009
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