Hydraulic Injection Moulding Machine

• Generous Specifications
• High Productivity
• Robust & Reliable
• User Friendly Control

Unique Prefill Cylinder Design

Fast Tonnage Built-up Time

Large Ram Diameter

• Provides Uniform Force Distribution across Platen
• Provides Excellent Mould Squareness & Parallelism
• Reduces Mould Wear

Generous Mould Space - Accommodates Large Moulds Wide Skates for Platen Supports

• Reduced Platen Deflection
• Enhanced Life of Tie-bars
• Higher Mould Carrying Capacity

Generous Mould Space - Accommodates Large Moulds Wide Skates for Platen Supports

• Reduced Platen Deflection
• Enhanced Life of Tie-bars
• Higher Mould Carrying Capacity

Closed Loop PID Temperature Control

• Provides Precise Temperature Control
• Excellent Process Control & Stability

Endura-II - Advanced User Friendly Control

• Ergonomic Layout
• High Speed Microprocessor
• Direct Access Menu Keys
• Graphical Presentation of Machine Features
• Self Diagnostic & Fault Finding Capability
• Parameter Entry in Absolute Value
• Central Monitoring System
• Statistical Process Control (SPC)

Twin Cylinder injection Unit

Uniform Load Distribution across Screw Centerline

Finite Element Analysis (FEA) for Machine Components

Provides Maximum Strength to Weight Ratio

Mono Seal & No Piston Rings

Long Life of Sealing System, Ease of Maintenance

Fully Guided Knock Out Bar

Provides Multi Point Ejection & Even Ejection Force

Hydraulic Valves Mounted Close to Actuators

Fast Response From Actuator to Control Unit

Clamp

• Hollow Headless Ram with Mono Seal & No Piston Rings
• Large Prefill Designed for Fast Tonnage Build-up
• Rapid Traverse Cylinders
• Conical Strain Rod Nuts & Controlled Stress on Tie Rods
• Adjustable moving Platen Skates
• Rigid Cast Platens with FEA
• Adjustable Pressure setting of Closing & Opening Stage
• Proportional Speed Control with 5 Closing & 5 Opening Speed
• Adjustable 2 Stage Mould Safety Pressure & 1 Stage Speed
• Position Based Ramping for Accurate Position Switching - Precise Speed & Pressure Control
• Linear Position Transducer for Accurate Clamp Position Control
• Sensitive Mould Protection with Try Again Circuit
• Stage Wise Actual Time Display
• Insert Moulding Program

Ejector

• Knock-Out Bar
• 2 Stage Programmable Ejector Forward Profile with Soft Eject
• Ejector Speed & Pressure adustable on Screen (Omega 80W to 450W)
• Linear Transducer for Ejector Position
• Pulsating Ejector Strokes upto 9 Pulses
• Intermediate Retract Set Point
• Ejector Stay Forward & Forward Dwell Timer

Injection

• 6 Stage Injection Velocity & 15 Stage Injection Pressure Profile
• 5 Stage Screw Speed & 5 Stage Back Pressure Control (Setting) through Screen
• Digital setting of Extruder RPM & Digital Read out of Actual RPM
• Wide Choice of Injection Units with A-B-C Screw/Barrel Combinations
• Easy Injection Unit Swivelling
• Switch Over from Fill to Pack based on Position or Time
• Linear Position Transducer for Accurate Injection Position Control
• Injection Decompression Before / After Refilling or Both
• Semi-Auto Purge, Cold Slug removal & Intrusion Moulding Programs
• Chequered Plate below Purge Area
• Sprue Break with Timer
• Injection start, Suck-back & Melt Decompresion - Delay Timer
• Graphically Adjustable Alarm Bands for Injection Pressure
• Sliding Hopper
• Nozzle Contact Force by Pressure Switch

Temperature Control

• Actual Current Display of Heating Zones
• Heater Failure & Thermocouple Failure Detection
• Accurate PID Temperature Control settable on Screen
• Feed Throat Temperature Indication
• Auto Heat Startup & Shutdown
• Heat Standby after set number of Cycles
• Soak Timer for Cold Start Protection
• High / Low Temperature Alarm
• Set & Actual Temperature Data with Bar Graph
• Insulated Heater Band

Controls

• 22 Parameter Monitoring for last 1000 cycles with Graphics
• 10.4" TFT Color Display with Alpha - Numeric Keypad
• Actual Injection Speed & Pressure Graph Display
• 80 Mould Data Storage
• Configurable Multilevel Password with Operator's Name
• Graphically Presentation of Hourly Production
• Customized Setup Menu
• High / Low Limit Display for Each Adjustable Parameter
• I / 0 diagnosis - Analog & Digital
• Timer Precision in 0.01 Second
• Change Log Menu: logs last 100 Set Points Changes with Time & Date
• Statistical Process Control (SPC) with Graphics
• Process Mode: Functions with its Co-fuctions on a Single Key Press
• Note Pad & Maintenance Scheduling
• Freely Programmable Smart Outputs
• Over View Screen with Graphical Display of Machine Functions
• Soft Keys for Fast Access of Select Menus
• Auto shut down
• Visual & Audible Alarm
• 1000 Alarm History with Date & Time Log
• Printer Interface with USB Port

Hydraulics

• Multiple Pump with PQ circuit
• Pump & Motor slide out from Base for Ease of Maintenance
• Ergonomic Hydraulic Layout for Easy Approach
• Valves Placed near Actuators for Rapid Response
• Pre-Heating Circuit for Hydraulic Oil
• Low Oil Level Audible Alarm & Motor Shut Down
• Continuous Oil Filtration with 10 Micron Filter
• Audible Alarm for Filter Clogging

Available Options

• Air Ejection
• Hydraulic Core pull
• Feed Throat Temperature Control
• Oil Temperature Control
• Part Drop Detect for Single Cavity
• Water Battery with Temperature Indicator
• Water Manifolds
• Robot Interface (SPI / EUROMAP)
• Extra Heating Zones
• Ejector on Fly
• Jam Bar
• T-slot Platens
• Extended Daylight with Ram Spacer
• Eject Retract Limit Switch Verification
• Bimetallic Barrel & Hardened / Coated Screw
• AC Variable Frequency Drive