Heavy Structural Fabrication

Business TypeService Provider
Preferred Buyer Location All over the world

DTPL provides complete-steel work solutions for pre-fabricated heavy steel structures including connection design, detailed drawings, manufacturing and fabrication, surface treatment and protection,....

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Company Information

Deoki Technocrafts

Jagatpura, Jaipur, Rajasthan

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Member Since 8 Years
Nature of Business Retailer
GST No. 08GQWPS9250J1ZN

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DTPL with CNC & ROBOTIC automated manufacturing systems has the capability to do various Infrastructure projects such as airports, aircraft hangers, power plants, cement plants, steel plants high-rise buildings, bridges, Multi-Level parking, stadium, and other industrial applications.

DTPL’s Production units feature specialized robotic plasma cutting, drilling, and submerged-arcwelding machines, with its in-house team of qualified engineers, technicians, welders, riggers, fitters, and detailers.

The advantages of shop Fabrication over site fabrication are excellent welding quality, dimensional accuracy, faster delivery in volumes, and long-lasting paint finish.

Advantages of DTPL Plate Welded Beams

Enhanced cycle and durability

Time-saving as manufactured on automatic online cutting and welding lines
Steel saving in excess of 20% as lower sectional weight beams can achieve higher load-bearing capacity.
Ideal for bolted or fabricated construction.
Offer tremendous flexibility in designs beams are entirely custom made.
Shot blasted and paint aesthetically superior.

FABRICATED BUILD-UP SECTION

I-BEAMS, T-BEAMS, H-BEAMS

The fabrication area of built-up sections equipped with

2 No. Saw welding machines.
1 No. CNC profile cutting machine.
1 No. 1/H beam assembly machine.
1 No. Flange straightening machine.

FABRICATION STEEL PRODUCTION LIVE

Sections fabricated from high tensile plate.
Sections design for optimized weight.
Automatic material handling.
Automatic twin head welding.
Service holes cut in beam webs as required.

Details

MANUAL WORK	WORK USING CNC MACHINES
Manual layout required to cut the beam also drill the holes	Auto reimbursement done and cutting and drilling operation is automatic. 70-80¾ cycle time can be saved.
Cutting quality is not satisfactory and one more – operation of grinding is required.	A smooth finish is obtained since grinding is avoided and accuracy is achieved to 0.1mm.
Since the operation involves manual materials handling for cutting and drilling, the turning of the beams occurs at least 3 to 5 times, leading to chances of handling damages and accidents.	The materials handling is involved cutting and drilling if holes take place for all the sides of the sections with the beam in one position.
Time taken to cut and drill 100 holes of dia 22 In one beam of size 500 X 300 X 2S X lSX 9000mm long is approximately 400-200 min with a good Filter and cutter.	Time taken by CNC machine for the ·same will be approximately 30 minutes.
Manpower required for material handling is more hence the manpower per tons spent will be more.	Only two machine operators (For cutting and for drill machine) required to perform the entire Operation and then less manpower per ton.
Chances of human errors are more as the drawings have to be referred to on the shop floor.	The CNC files are downloaded directly from the Drawings software, chances of .e. errors are almost negligible.
When the percentage of components is high in structures, the time taken to prepare is long resulting In delay in fabrication.	When the percentage of components Is high, mass production is possible which helps in cutting-down The cycle time for fabrication.