Gas Induction Reactors

Listing ID #3949372

Get Latest Price

Supply Type Manufacturer, Exporter, Supplier
Preferred Buyer Location All over the world

FEATURES Hydrogenation Oxidation Ozonisation Carboxylation Amination Aminolysis Ethoxylation Similar Gas - Slurry Reactions REACTION ENGINEERING In the Process Industry, many chemical reactions are....

View More Details

Send Enquiry

Product Details

FEATURES

Hydrogenation
Oxidation
Ozonisation
Carboxylation
Amination
Aminolysis
Ethoxylation
Similar Gas - Slurry Reactions

REACTION ENGINEERING

In the Process Industry, many chemical reactions are carried out between liquids / slurries and gases, Traditionally, such gas-slurry reactions have been carried out with the help of equipment, where basically, an agitator was used to stir the liquid in the Reactor. This somewhat clumsy method resulted in less than satisfactory performance, due to non-ideal mixing, which led to poor catalyst suspension, negligible gas-liquid interfacial areas, as well as low heat and mass transfer coefficients.

An Omega Kemix Gas - Induction Reactor offers a radial change from this conventional approach. Instead of churning the liquid reaction mass, a hollow agitator pumps gases from the head space to the lowest part of the Reactor vessel, as shown in the picture. A specially designed impeller vigorously disperes these gases into the reactor bottom, resulting in a mixture akin to a boiling liquid. Gas bubbles react with liquid/slurry as the as they rise. Unreacted gases are re-inducted into the liquid.

The self-aspiration agitator of an Omega Gas-Induction Reactor has a highly efficient design, which leads to the following advantages:

Vigorous Gas Liquid mixing
Thorough suspension of solid components (e.g Catalyst)
Large gas-liquid interfacial areas (Typical, interfacial area is 100 to 300 m2 pm3 of operating volume)
Enhanced Gas-Liquid and Liquid Mass Transfer rates
Very high vessel side heat transfer coefficients, which approach boling coefficients
Reduced Bath times
Minimal side reactions
Excellent Bath-to-Bath Repeatability

APPLICATIONS

Catalytic hydrogenation
Gas-liquid reaction with suspended Solids
Gas-slurry reactions
Ozonisation/Oxidation
Amination/Aminolysis

GAS INDUCTION REACTOR VS. CONVENTIONAL AGITATED VESSELS

Sr.No.	Gas-Induction Reactor	Conventional Agitated Vessels
1	Designed for Gas-Liquid reaction applications	Suitable for stirring of liquids and slurries.
2	Impeller is designed only to pump gas at the bottom of liquid column Hence consumes less power. Usually single impeller is provided irrespective of the capacity.	Impeller designs are not energy efficient. column. Hence, Also, multiple impellers may further add to the energy consumption.
3	Gas-Induction creates uniform catalyst suspension resulting in optimum use of charged catalyst quantity.	Catalyst suspension may not be uniform and some quantity may settle at the bottom resulting in non participation of this catalyst in the reaction.
4	Generates huge amount of Gas-Liquid interfacial area resulting in fastest possible reaction time with comparatively lower catalyst loadings.	Interfacial area is very poor as the agitator is designed only for stirring the mass. Extra catalyst quantity is required to improve sluggish rate of reaction.
5	Faster reaction leads to shortest possible batch time resulting in lesser impurities and higher yields.	Due to sluggish rate of reaction, batch time is longer resulting in many unwanted side reactions and lesser yields.
6	Vigorous gas-induction leads to boiling heat transfer co-efficients. Hence, fastest possible heating and cooling time.	Due to sub optimal heat transfer co-efficients, heating and cooling times are longer. Utility loads will be higher.
7	Available with Magnetic seals which are maintenance free and no spares are required to be maintained by user.	Mechanical seals tend to leak frequently resulting in downtime and production loss. Expensive seal spares are required to be stocked by user.

Company Details

OUR COMPANY
Omega-Kemix, a company promoted by qualified and experienced technical personnel, was founded in1985. Our innovative approach to Static and Dynamic Mixing Technology has enabled us to successfully develop a wide range of Gas-Induction Reactors, with capacities upto 50,000 Litres.
In the ultimate analysis, our greatest source of satisfaction is that our customers have been successful, and have achieved excellent results with Omega-Kemix Gas-Induction Reactors.
OUR ENGINEERING STRENGHTS
Enhanced process performance of any equipment can only be achieved when each component is structurally sound. Our Reactor vessels are designed and manufactured as per International Standard such as ASME, BS, DIN, as well as IS Codes, using computer-aided stress analysis and drafting techniques. Sealing at shaft ingress points is by means of Double Mechanical Seals, which forestall gas leakage in the unlikely event of failure of theseal coolant pressure. Seal temperatures are maintained at safe levels by means of forced Lubrication or alternatively, by thermosyphon cooling systems, with pressure balancing system, if required.
All manufacturing processes are carried out under the stagewise inspection of our Quality Control Engineers. Starting with testing of Raw Materials and Bought-out components, our Engineers are trained to check every stage of manufacture. We even have our own specifications for packing of Reactor components for despatch. Such attention to detail results in ease of installation and commissioning, and also ensures a long, productive and trouble-free life for your Gas-Induction Reactor.
QUALITY POLICY
Policy with customers:
Our products will satisfy and exceed customers' expectations in regard to performance, safety, as well as ease of operation.
We will endeavor to continuously improve and upgrade our products.
We will promptly and readily respond to customers' requests for technical help as well as after sales service. This help is not restricted to the contractual guarantee period of the equipment, but to its entire useful life. In view of our insight into various chemical processes/reactions, our assistance to customers will also be extended in this aspect.
All process details received from customers will be kept confidential.
Policy with vendors:
We recognize that our vendors are an integral part of our business. We shall treat them as business partners, who have a stake in ensuring our success. In return, we are responsible in ensuring that our vendors have a pleasant and rewarding relationship with us. Further, it is our duty to disburse payments to vendors, as and when due, and it should not be necessary for our vendors to follow up with us for their payments due.
We shall promptly respond to our vendors' communications.
If a vendor needs help in executing our work, we shall assist him to the best of our ability. We will extend this assistance willingly, and in a spirit of co-operation.
We will render technical assistance to our vendors, so that they can supply us higher quality of goods and services.
Policy with employees:
We shall create an informal, aesthetically pleasing, and comfortable work environment for our employees. This also implies a friendly and congenial working atmosphere.
From time to time, we will encourage and sponsor training programs for our employees.
We will take cognizance of our employees' career aspirations, and will make efforts to increase their responsibilities over a period of time.
We will take interest in our employees' personal welfare, and, whenever requested, will help in solving their personal difficulties.
As the company grows in size, we will explore avenues of improving employee benefits, apart from financial remuneration.
Policy with Shareholders:
Commensurate with the above, we shall strive to increase return on shareholder's investment, and shall aim to continuously enhance value of shareholder's equity.
Summary: We shall treat all our customers, vendors, bankers, shareholders and employees as our partners dedicated to the success of our organization. In turn, we are dedicated to their success and their well being.