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GAS FIRED BALE OUT FURNACE

Listing ID #3878067

  • Supply Type Manufacturer, Exporter, Supplier
  • Preferred Buyer Location All over the world

IMPROVES THE THERMAL EFFICIENCY OF THE MELTING PROCESS ALUMINIUM CAPACITIES UP TO 1327 KG The Morgan MK V Gas Furnace is constructed using the most efficient low thermal mass materials for the....
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Company Information

  • Member Since 15 Years
  • Nature of Business Retailer

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Product Details no_img_icon

  • IMPROVES THE THERMAL EFFICIENCY OF THE MELTING PROCESS
  • ALUMINIUM CAPACITIES UP TO 1327 KG
The Morgan MK V Gas Furnace is constructed using the most efficient low thermal mass materials for the lining and provides the maximum economy in energy costs.
Morgan’s Gas Fired Bale Out Furnace
FURNACE DESCRIPTION The superb insulation allows for excellent melting performance from the high performance compact gas burner. Radiation losses are minimised by use of a well-insulated swing-aside cover that can be sealed when no baling or filling is needed. A low casing temperature provides comfortable working conditions 
RADIANT PANEL ASSEMBLIES
Twelve refractory, radiant heater panels are arranged around the crucible and extend to the full depth of the furnace chamber. The self-supporting design facilitates ease of removal in the unlikely event the panels need replacement. These panels efficiently convert gas energy to radiant energy. 
HIGH EFFICIENCY
The combination of radiant heat transfer and the use of advanced insulating materials provides a melting and holding furnace of exceptional efficiency and comfortable working conditions. 
SIZE RANGE
The furnace is available in sizes ranging up to 1327 kg for melting. Other crucible patterns than those shown in the performance table are available to provide the capacity span indicated for each size reference. 
FUELTYPES
Natural Gas: 9000 Kcal/m3
Propane: 22000 Kcal/m3
Butane: 28000 Kcal/m3
Pressure: 20—millibar

Data for zinc and zinc alloys available one request.
Above data based on optimum foundry conditions. For normal foundry operations a performance of 90% of these ratings is typical.


KEY FEATURES :- 
GAS BURNER

The furnace is equipped with an advanced self-contained nozzle mix gas burner. The burner provides maximum melt rates with efficient fuel inputs. This maximises crucible life and performance. The controller and fast response rate of the furnace nearly eliminate temperature overshoot. This reliable, fully-modulating industrial grade burner utilises anultra-violet detector to monitor the presence of combustion. Accurate ratio control minimises emissions of NOx and CO.


CONTROL PANEL
  • Circuit breaker for isolation and protection
  • Proportional control gas burner
  • Crucible and heater hour meters
  • Programmable time clock switching
  • Mimic display
  • Flame failure, sequencing controller

Metal temperature control may be either from a floating or fixed pyrometer or one housed within the crucible. The programmable controller will maintain the metal temperature within very close limits, by automatic adjustment to heat input, whether melting or holding. 
The digital display shows both the required temperature and current metal temperature.
TEMPERATURE DEPRESSION
This energy conservation feature enables a lower holding temperature to be automatically selected during periods of non use. A dedicated real-time/date clock can be programmed to select reduced temperature and to return to operational temperature. when required. Similarly, the real-time clock can be programmed to start up and shut down the furnace at preset times and dates.

OUTPUT LIMITED
THERMOCOUPLE FAILURE PROTECTION

If the thermocouple sensor fails, this feature provides a programmed level of output power. Typically set to 10-30%, the time proportioning power control provides sufficient heat output power to maintain an aluminium charge within an acceptable temperature range.
lifespan.
POLICEMAN CONTROL 
The furnace is equipped with a ”policeman” control. This feature is designed to prevent overheating of the furnace refractories and radiant panels, thus avoiding reduction of their lifespan. 
PYROMETRY
A variety of metal temperature pyrometry can be specified. This Includes floating or fixed immersion types and thermocouples housed within the crucible for holding applications.
OPTIONS AVAILABLE
Spilt metal detection, low metal temperature alarm, in-range indicating beacons, pneumatic swing-aside cover, and metal temperature overshoot control 


Company Details close-icon

The Small Scale Industrial Establishment, M/s. FUEL FURNACES MANUFACTURERS, very frequently called as FFM, was founded in the Year 1972 with its manufacturing set-up at Baroda Co-Operative Industrial Estate, Chhani Road in this industrially developed city of Vadodara (Baroda). The unit came into existence as a continuance and further development of industrial FURNACE MAKING ACTIVITY FROM ITS PREDECESSORS M/s. Pioneer Equipment Co. Pvt.Ltd., who had been for many years in the services of industries.
FFM, with its fairly good standing in the field for nearly 3- decades now, had very many opportunities of making a variety of furnaces for industrial melting applications. It has been making these furnaces to the internationally renowned ‘SKLENAR’ and ‘MORGAN’ designs from U.K. While the standard range of furnaces include Reverberatory type, Crucible type, Rotary type, fuel fired and Electric Resistance heated Stationary or Mechanical & Hydraulic Tiling type; FFM having a good team of engineers from different disciplines, is offering and fulfilling tailor-made equipment requirements too. This offers a wide range of scopes for any client to meticulously select the facility of their choice amongst the ferrous and non-ferrous melting furnaces. The company has so far successfully supplied & commissioned a few hundred furnaces in India and overseas as well, the smallest being 8Kgs. Aluminium capacity & the largest 20,000Kgs. Aluminium capacity.
During 1984 to 1987, the company got unique opportunity of fabricating the specialized plant & machinery for 100 TPD minicements project & successfully commissioned the same. It included fabrication of robust equipment such as Vertical Kiln Nodulizer, Ball mill, Rod mill etc.
Further activities of the company include design & manufacturing of Fume Extraction Systems, Recuperators, Furnace Charging Equipment, Ingot Casting Machines, Molten Metal Handling Systems, Moulding Machines, Sampling Equipment and a few specialized Equipments.
Committed to keep pace with technological advances & serve the industries most satisfactorily, FFM expended its operation from a premises of 10000 Sq.ft. to a newly constructed premises of 30000Sq.ft. beginning of New Millennium. It is housing adequately covered fabrication shed & full-fledged machine shop including the design and drawing office.
The company is proud of taking further strides from its New launching pad & meet the emerging Global needs of the industry, having already executed satisfactorily a few export assignments to the renowned MORGAN MOLTEN METAL SYSTEM designs from UK.
As the additional feathers in cap, FFM is now licensed by M/s. STOTEK DANMARK ApS. (Denmark ) to manufacture their well – known Shaft Melters and Dosing Furnaces and M/s. A-1 ROPER to manufacture their unique design Ladles.
FF
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GAS FIRED BALE OUT FURNACE at Best Price in Vadodara - ID: 3878067 | Fuel Furnaces Manufacturers
Products / Services
  • Products / Services
  • Companies
  • Buy Leads
Post Buy Requirement

GAS FIRED BALE OUT FURNACE

Listing ID #3878067

  • Supply Type Manufacturer, Exporter, Supplier
  • Preferred Buyer Location All over the world

IMPROVES THE THERMAL EFFICIENCY OF THE MELTING PROCESS ALUMINIUM CAPACITIES UP TO 1327 KG The Morgan MK V Gas Furnace is constructed using the most efficient low thermal mass materials for the....
View More Details
Send Enquiry

Company Information

  • Member Since 15 Years
  • Nature of Business Retailer

Ask for more detail from the seller

Contact Supplier

Product Details no_img_icon

  • IMPROVES THE THERMAL EFFICIENCY OF THE MELTING PROCESS
  • ALUMINIUM CAPACITIES UP TO 1327 KG
The Morgan MK V Gas Furnace is constructed using the most efficient low thermal mass materials for the lining and provides the maximum economy in energy costs.
Morgan’s Gas Fired Bale Out Furnace
FURNACE DESCRIPTION The superb insulation allows for excellent melting performance from the high performance compact gas burner. Radiation losses are minimised by use of a well-insulated swing-aside cover that can be sealed when no baling or filling is needed. A low casing temperature provides comfortable working conditions 
RADIANT PANEL ASSEMBLIES
Twelve refractory, radiant heater panels are arranged around the crucible and extend to the full depth of the furnace chamber. The self-supporting design facilitates ease of removal in the unlikely event the panels need replacement. These panels efficiently convert gas energy to radiant energy. 
HIGH EFFICIENCY
The combination of radiant heat transfer and the use of advanced insulating materials provides a melting and holding furnace of exceptional efficiency and comfortable working conditions. 
SIZE RANGE
The furnace is available in sizes ranging up to 1327 kg for melting. Other crucible patterns than those shown in the performance table are available to provide the capacity span indicated for each size reference. 
FUELTYPES
Natural Gas: 9000 Kcal/m3
Propane: 22000 Kcal/m3
Butane: 28000 Kcal/m3
Pressure: 20—millibar

Data for zinc and zinc alloys available one request.
Above data based on optimum foundry conditions. For normal foundry operations a performance of 90% of these ratings is typical.


KEY FEATURES :- 
GAS BURNER

The furnace is equipped with an advanced self-contained nozzle mix gas burner. The burner provides maximum melt rates with efficient fuel inputs. This maximises crucible life and performance. The controller and fast response rate of the furnace nearly eliminate temperature overshoot. This reliable, fully-modulating industrial grade burner utilises anultra-violet detector to monitor the presence of combustion. Accurate ratio control minimises emissions of NOx and CO.


CONTROL PANEL
  • Circuit breaker for isolation and protection
  • Proportional control gas burner
  • Crucible and heater hour meters
  • Programmable time clock switching
  • Mimic display
  • Flame failure, sequencing controller

Metal temperature control may be either from a floating or fixed pyrometer or one housed within the crucible. The programmable controller will maintain the metal temperature within very close limits, by automatic adjustment to heat input, whether melting or holding. 
The digital display shows both the required temperature and current metal temperature.
TEMPERATURE DEPRESSION
This energy conservation feature enables a lower holding temperature to be automatically selected during periods of non use. A dedicated real-time/date clock can be programmed to select reduced temperature and to return to operational temperature. when required. Similarly, the real-time clock can be programmed to start up and shut down the furnace at preset times and dates.

OUTPUT LIMITED
THERMOCOUPLE FAILURE PROTECTION

If the thermocouple sensor fails, this feature provides a programmed level of output power. Typically set to 10-30%, the time proportioning power control provides sufficient heat output power to maintain an aluminium charge within an acceptable temperature range.
lifespan.
POLICEMAN CONTROL 
The furnace is equipped with a ”policeman” control. This feature is designed to prevent overheating of the furnace refractories and radiant panels, thus avoiding reduction of their lifespan. 
PYROMETRY
A variety of metal temperature pyrometry can be specified. This Includes floating or fixed immersion types and thermocouples housed within the crucible for holding applications.
OPTIONS AVAILABLE
Spilt metal detection, low metal temperature alarm, in-range indicating beacons, pneumatic swing-aside cover, and metal temperature overshoot control 


Company Details close-icon

The Small Scale Industrial Establishment, M/s. FUEL FURNACES MANUFACTURERS, very frequently called as FFM, was founded in the Year 1972 with its manufacturing set-up at Baroda Co-Operative Industrial Estate, Chhani Road in this industrially developed city of Vadodara (Baroda). The unit came into existence as a continuance and further development of industrial FURNACE MAKING ACTIVITY FROM ITS PREDECESSORS M/s. Pioneer Equipment Co. Pvt.Ltd., who had been for many years in the services of industries.
FFM, with its fairly good standing in the field for nearly 3- decades now, had very many opportunities of making a variety of furnaces for industrial melting applications. It has been making these furnaces to the internationally renowned ‘SKLENAR’ and ‘MORGAN’ designs from U.K. While the standard range of furnaces include Reverberatory type, Crucible type, Rotary type, fuel fired and Electric Resistance heated Stationary or Mechanical & Hydraulic Tiling type; FFM having a good team of engineers from different disciplines, is offering and fulfilling tailor-made equipment requirements too. This offers a wide range of scopes for any client to meticulously select the facility of their choice amongst the ferrous and non-ferrous melting furnaces. The company has so far successfully supplied & commissioned a few hundred furnaces in India and overseas as well, the smallest being 8Kgs. Aluminium capacity & the largest 20,000Kgs. Aluminium capacity.
During 1984 to 1987, the company got unique opportunity of fabricating the specialized plant & machinery for 100 TPD minicements project & successfully commissioned the same. It included fabrication of robust equipment such as Vertical Kiln Nodulizer, Ball mill, Rod mill etc.
Further activities of the company include design & manufacturing of Fume Extraction Systems, Recuperators, Furnace Charging Equipment, Ingot Casting Machines, Molten Metal Handling Systems, Moulding Machines, Sampling Equipment and a few specialized Equipments.
Committed to keep pace with technological advances & serve the industries most satisfactorily, FFM expended its operation from a premises of 10000 Sq.ft. to a newly constructed premises of 30000Sq.ft. beginning of New Millennium. It is housing adequately covered fabrication shed & full-fledged machine shop including the design and drawing office.
The company is proud of taking further strides from its New launching pad & meet the emerging Global needs of the industry, having already executed satisfactorily a few export assignments to the renowned MORGAN MOLTEN METAL SYSTEM designs from UK.
As the additional feathers in cap, FFM is now licensed by M/s. STOTEK DANMARK ApS. (Denmark ) to manufacture their well – known Shaft Melters and Dosing Furnaces and M/s. A-1 ROPER to manufacture their unique design Ladles.
FF
  • Nature of Business Manufacturer / Exporter / Supplier / Retailer
Tell us your Buy Requirement to Get Instant Response
Tell us what you need?

Looking for GAS FIRED BALE OUT FURNACE?

Quantity
Seller Contact Details
Waiting for permission
To search by voice, go to your browser settings and allow access to microphone

Allow microphone access to search with voice