Listing ID #1255269
Company Information
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Contact SupplierWe are instrumental in bringing forth a comprehensive range of Fully Automatic Fly Ash Brick Plant, which is precisely engineered to suit the specific requirements set by the industry. Our Fully Automatic FlyAsh Brick Plant is manufactured using high grade components making them highly durable in nature.
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Productivity
Model | ||
Brick Size | 230x110x75 mm | 190x90x90 mm |
No of Bricks per stroke | 6 | 7 |
No of Stroke | 5 | 5 |
No of Bricks/min | 30 | 35 |
No of Bricks per Hr | 1800 | 2100 |
No of Bricks /Shift ( 8 Hrs) | 12240 | 14280 |
No of Bricks/Day | 24000 | 2800 |
Production Process of Automatic Hydraulic Brick Press Plant
Raw Material feeding | Manual feeding/Volumetric Control |
Mixing | Batch type intensive rapid mixing with manual water feeding. |
Brick Production | Powder compacting technology with PLC controlled system to give sufficient pressure for inter-molecules bonding |
Green Production Handling | Manually on Pallets |
Green Product Curing | Manual Curing System By Sprinkling Water jets |
Bricks Specifications
Particulars | Value | Unit | Remarks |
Brick Weight | 2.7-3.2 | Kgs | Size 230x110x75 mm |
2.3-2.7 | Kgs | Size 190x90x90 mm | |
Compressive Strength | 70-90 | Kgs/cm2 | Recipe is optimized to achieve it. |
Water absorption | 15-20 | % | Depends on composition |
Composition
Particulars | Range % |
Fly Ash | 60-70 |
Sand | 15-25 |
Cemen | 5-10 |
Lime | 10-12 |
Zypsum | 2-5 |
Stee Plant Slag | 10-30% |
Manpower Requirement for Automatic Fly Ash Brick Plant
Activity | Skill level | ||
Skilled | Semi | Unskilled | |
Supervisor/Operator to operate all equipment | 1 | - | - |
Operator for Feeding & Mixing Quality control | - | 1 | - |
Raw material section & Curing | - | - | 5 |
Green Product Transfer | - | - | 5 |
Total | 1 | 1 | 10 |
Particulars | Construction features | Purpose |
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Storage hopper with belt conveyor | Hopper of 500 kgs cap. with 4 mts long belt conveyor having 1 HP drive | To prepare & hold the batch ready for Pan Mixer |
Heavy Duty Pan Mixer | 500 Kg. Capacity Mixer with 15HP Crompton / Kirloskar Electric motor & V 700 Greaves Make Gearbox. Mixer body is made from 16 mm bottom plate, 8 mm side plate, Heavy duty bearing housing, spring backed arm assembly, Rollers and 5 mm liners for bottom & side wall of mixer | For perfect mixing of ingredients to give consistency in Product quality. |
Belt Conveyor System | 8 meter long Conveyor system with structure and 3 HP Electric Motor & Gearbox bottom Guide Support base, top discharge chute, Belt cleaning Scrape System | For holding & conveying mix material to press Feeding system, by the time the next batch gets ready in Pan Mixer. |
Box Feeding System | Dynamic Storage System of 500 Kgs Capacity with 1 HP electric motor, Gearbox & heavy-duty structure | Hold up of wet mix in Box feeder gives the minimum time required to initiate Cementing Process ofIngredients, before the mix is subjected to high hydraulic Pressure, & for continuity of the operation. |
Press Feeder Bin | 250 Kgs Bin with discharge chute | for holding the material for Press feeding System |
Auto Press Feeding System | Hydraulic Press Feeding System having S.S. 304 Liner plate with 0.5 HP Electric Motor with Aluminium gear Box & feeder Fan | Auto Press feeding system take care of proper distribution of material to all the cavities of brick mould up to the required quantity, resulting in better & consistent strength of the Product. |
Hydraulic Brick Press | Fully window cut type Hydraulic Press (85 MT) made from jointless ultrasonically tested Plate | Having 6 or 7 Bricks Cavities depending on selected Size. |
Hydraulic Power pack system | with 12.5 HP Crompton / Kirloskar Electric motor Dowty make 23 + 71 Lt Pump and Yuken make Hydraulic valves with prefill valve & guide cylinder system. | For different operations of Hydraulic Brick Press. |
PLC based Control Panel | Proximity controlled fully automatic Control panel with Delta (Taiwan) make PLC, Control relays, Starters & overload relays For all motors, power Transformers, duly powder coated (TEDF) totally enclosed Dust Proof Panel enclosure & remote control console (fitted brick press) . | For control of Hydraulic Brick Press operations in Auto/Manual Mode. |