Foam Rebonding Machine

The Foam Rebonding Machine is a necessary machines to run the existing foam manufacturing line, either batch foam plant or continuous foaming plant. The Foam Rebonding Machine is used for the rebonding of the foam granules by means of the glue binder and further dries it with the steam by providing pressure from the hydraulic press from the top. The Foam Rebonding Machine provided by us has innovative technology by having all types of adjusting sizes in the machine like 6' x 3̢۪, 6' x 4' and 6' x 6'. Manufacturing Process : The scrap foam is shredded with the help of the Foam shredding machine and these foam-shredded pieces are fed directly onto the mixing vessel of the rebounded foam machine. Then, 10% of the total weight of the foam granules is added into them as their binder chemical. The binder chemical will now mixes with the foam granules for at least 15 minutes and these mixed pieces are poured automatically into the pressing mould and from the top hydraulic press, with moving steam from the bottom releases at the same time and we get desired density of the rebonded foam. Running densities of the Rebonded Foam in India :Construction and dimensions :

• 60 kg. /cubic meter - 120 kg./cubic meter.
• Space required: 6 meter x 6 meter x 6.5 meter (height)
• Power required: 8 h.p (6 kw.) 440 volt 50 / 60 HZ

• Most efficient working mold adjustable to 6'x 6’, 6'x 4' and 6'x3'.
• Most power efficient rebonded foam plant in the industry.
• Automatic feeding of the foam granules from the foam shredding machine to mixing tank.
• Top surface quality fine into whole industry.
• Mixing capacity of 200 kg at a single time, which leads to cost reduction in the plant.
• Suitable manufactured mini boiler for efficient cost cutting edges into the plant.
• Most power efficient foam shredding machine just 20 H.p with the rebonded foam plant.