DUAL ENERGY BALE OUT FURNACE

Listing ID #3878058

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Supply Type Manufacturer, Exporter, Supplier
Preferred Buyer Location All over the world

IMPROVES THE THERMAL EFFICIENCY OF THE MELTING PROCESS DUAL ENERGY SOURCE: GAS MELT, ELECTRIC HOLD, OR MOST ECONOMICAL ENERGY SOURCE SELECTION FURNACE DESCRIPTION Essentially designed to....

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Product Details

IMPROVES THE THERMAL EFFICIENCY OF THE MELTING PROCESS
DUAL ENERGY SOURCE: GAS MELT, ELECTRIC HOLD, OR MOST ECONOMICAL ENERGY SOURCE SELECTION

FURNACE DESCRIPTION Essentially designed to exploit the advantages of gas melting and electric holding, the Dual Energy Bale-Out Furnace can operate with both gas and electric energy inputs automatically with respect to temperature. Alternatively, the furnace will operate solely on gas or electricity according to the source selected. Should gas heating fail, electric heating is automatically selected. The combination of radiant heat transfer and the use of advanced insulating materials provides a melting and holding furnace of exceptional efficiency and comfortable working conditions.
Heater Assemblies
Twelve refractory, radiant heater panels are arranged around the crucible and extend to the full depth of the furnace chamber. The formation consists of six gas and six electric radiant panels. Uniquely designed panels efficiently convert gas energy to radiant energy when this heat source is selected. The self-supporting design allows ease of removal. Multi-strand element tails and cool stud terminals enable electric heater changes to be made in less than 10 minutes without removing the crucible.
SIZE RANGE
• 84—1327 kg Aluminium

KEY FEATURES :-
GAS BURNER
The furnace is equipped with an advanced self-contained nozzle mix gas burner. This reliable on/off industrial grade burner utilises an ultra-violet detector to detect and monitor the quality of combustion.
Fully modulating burner also available for proportional gas heating.

Circuit breaker for isolation and protection
• Earth leakage detection for operational safety and personnel protection
• Crucible and heater hour meters
• Programmable time clock switching
• Mimic display for rapid diagnostics

The element panels are depicted on a diagram and ultra bright LEDs are lit when any electric panel is drawing the required current. Metal temperature control may be either from an adjustable or fixed pyrometer.
The programmable controller will maintain the metal temperature within very close limits by automatic adjustment to heat input, whether melting or holding. The digital display shows both the required and current metal temperature.

TEMPERATURE DEPRESSION

This energy conservation feature enables a lower holding temperature to be automatically selected during periods of non use.
A dedicated real-time/date clock can be programmed to select reduced temperature and to return to operational temperature when required. Similarly, the real-time clock can be programmed to start up and shut down the furnace at preset times and dates.

OUTPUT LIMITED
THERMOCOUPLE FAILURE PROTECTION (electric hold) If the thermocouple sensor fails, this feature provides a programmed level of output power. Typically set to 10–30%, the time proportioning power control provides sufficient heat output power to maintain an aluminium charge within an acceptable temperature range.

POLICEMAN CONTROL
The furnace is equipped with a "policeman" control. This feature is designed to prevent overheating of the furnace refractories and radiant panels, thus avoiding reduction of their lifespan.

PYROMETRY
A variety of metal temperature pyrometry can be specified. This includes floating or fixed immersion types and thermocouples housed within the crucible for holding applications.

OPTIONS AVAILABLE
Spilt metal detection, low metal temperatur e alarm, in range indicating beacons, thryistor power control, metal temperature overshoot control, kWh meter.

Company Details

The Small Scale Industrial Establishment, M/s. FUEL FURNACES MANUFACTURERS, very frequently called as FFM, was founded in the Year 1972 with its manufacturing set-up at Baroda Co-Operative Industrial Estate, Chhani Road in this industrially developed city of Vadodara (Baroda). The unit came into existence as a continuance and further development of industrial FURNACE MAKING ACTIVITY FROM ITS PREDECESSORS M/s. Pioneer Equipment Co. Pvt.Ltd., who had been for many years in the services of industries.
FFM, with its fairly good standing in the field for nearly 3- decades now, had very many opportunities of making a variety of furnaces for industrial melting applications. It has been making these furnaces to the internationally renowned ‘SKLENAR’ and ‘MORGAN’ designs from U.K. While the standard range of furnaces include Reverberatory type, Crucible type, Rotary type, fuel fired and Electric Resistance heated Stationary or Mechanical & Hydraulic Tiling type; FFM having a good team of engineers from different disciplines, is offering and fulfilling tailor-made equipment requirements too. This offers a wide range of scopes for any client to meticulously select the facility of their choice amongst the ferrous and non-ferrous melting furnaces. The company has so far successfully supplied & commissioned a few hundred furnaces in India and overseas as well, the smallest being 8Kgs. Aluminium capacity & the largest 20,000Kgs. Aluminium capacity.
During 1984 to 1987, the company got unique opportunity of fabricating the specialized plant & machinery for 100 TPD minicements project & successfully commissioned the same. It included fabrication of robust equipment such as Vertical Kiln Nodulizer, Ball mill, Rod mill etc.
Further activities of the company include design & manufacturing of Fume Extraction Systems, Recuperators, Furnace Charging Equipment, Ingot Casting Machines, Molten Metal Handling Systems, Moulding Machines, Sampling Equipment and a few specialized Equipments.
Committed to keep pace with technological advances & serve the industries most satisfactorily, FFM expended its operation from a premises of 10000 Sq.ft. to a newly constructed premises of 30000Sq.ft. beginning of New Millennium. It is housing adequately covered fabrication shed & full-fledged machine shop including the design and drawing office.
The company is proud of taking further strides from its New launching pad & meet the emerging Global needs of the industry, having already executed satisfactorily a few export assignments to the renowned MORGAN MOLTEN METAL SYSTEM designs from UK.
As the additional feathers in cap, FFM is now licensed by M/s. STOTEK DANMARK ApS. (Denmark ) to manufacture their well – known Shaft Melters and Dosing Furnaces and M/s. A-1 ROPER to manufacture their unique design Ladles.
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