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CUSTOM DESIGNED TUNNEL OVENS

Listing ID #3878119

  • Supply Type Manufacturer, Exporter, Supplier
  • Preferred Buyer Location All over the world

SAKAV has designed and manufactured tunnel ovens for all types of processing. These ovens have been designed for use with a wide range of existing conveyor systems. Since 1985 we have been providing....
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  • Member Since 15 Years
  • Nature of Business Retailer

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SAKAV has designed and manufactured tunnel ovens for all types of processing. These ovens have been designed for use with a wide range of existing conveyor systems. Since 1985 we have been providing electric gas and steam heated units with operating temperatures from 650C to 6500C.

Tunnel ovens are designed to include support points for your conveyor system. Adjustable silhouette dampers are provided on the oven end openings to minimize heat loss.

Each Oven is designed for the specific application and can include multiple heat zones and a cooling zone. Units can be provided in sections for easy installation and mating with existing conveyor system.

Our experienced engineers will work closely with you to develop a tunnel oven to readily accept your conveyor system. Every unit is completely assembled and tested prior to shipment

STANDARD FEATURES
  • Aluminized or stainless steel interior depending on maximum temperature rating.
  • 16 gauge aluminized steel exterior with enamel finish
  • Welded structural steel, channel base provides a rigid assembly easily moved at any time.
  • Heavy duty, all welded, structural steel slide bed is supported by cross angles welded to vertical structural members to transfer load to base
  • Side hinged doors provided along oven length for access to work space and heat chamber.
  • Adjustable dampers at each end of heat zone can be positioned near load to minimize heat loss from end of oven.
  • Adjustable patented opposed louvers on full coverage supply and return ductwork.
  • Duct work removable for cleaning
  • Control Panel
  • Brushed stainless steel control panel face
  • 1 year limited warranty.
TUNNEL OVEN LENGTH

Tunnel oven width is selected to accommodate the parts and conveyor system. The speed of the conveyor system and the dwell time determine tunnel oven length.

Heat zone length is the product of the conveyor speed and dwell time. To estimate the length of tunnel over required, insert your process information in the relationship below.

To heat zone length calculated, approximately one foot must be added for insulation and silhouette dampers at each end of the oven. Equipment width will be approximately 2' wider than tunnel work space width to accommodate insulation, ductwork and control enclosure.

To receive a detailed quotation for your application complete the "Request for Quotation Data Sheet" found on the reverse side of our catalog index.

(Conveyor speed of ___ feet per hour) x (Dwell time of __ hour) = (Heat zone length of______ feet)

STANDARD EQUIPMENT All Models

- 230 volts, 3-phase, 50Hz
- Other electrical characteristics available

Vertical downward air flow between full coverage ductwork above and below conveyor belt. Other air flow patterns available. Trilite Green enamel painted aluminized steel exterior.

Electric Models

Each features completely wired, side access control panel enclosing terminals for incoming power, temperature controllers, push buttons and pilot lights. Motor starter and heating element contactors electrically interlocked to shut off heaters if power to blower is interrupted and to permit operation of blower without heat for cooling. Incoloy sheathed tubular heating elements.

Gas Models

- 1,000 BTU natural gas at 6" water column pressure;
- Other gas characteristics available
Control panel as on electric models. Automatic preignition purge period and push button electric ignition contributes to ease of operation. Modulating gas burner is protected with electronic flame safety relay.



Company Details close-icon

SAKAV OVENS DRYERS & FURNACES was started on Tuesday 14th December 2004 as a Propertior organization, taking over Business of Shirsat Electronics wholly dedicated to indigenous development and production of various standard & custom-built Ovens, Dryers and Furnaces.
Ovens, Dryers and Furnaces are generally required by Food, Chemical, Engineering, Glass, Pharmaceutical, Laboratory, Environmental, Dairy, Cosmetic, Industrial, Electrical, Electronics, Packaging and Printing Equipment Manufacturers and Various Industrial Applications.
We specialize in Design, Manufacture and Supply of Electric and Flue Fired Ovens, Dryers and Furnaces.
Today our Company has touched a turnover of more than Rs. 100,00,000 per annum.
Major reason for our flawless reputation in these fields may be attributed mainly to :
Completely indigenous know-how.
Constant up-gradation in Design procedures to keep pace with the latest Technology.
Active after-sales back up to cater commissioning and Erection supervision if necessary.
High level R & D activities to accommodate most modern trend for various application.
Realistic delivery schedule adhered to, for completion of various custom built equipment.
SAKAV OVENS DRYERS & FURNACES within a short span has established an unmatched reputation for Technical Excellence. The natural of above is a large number of absolutely satisfied customers all over the country and an ever increasing trend in our list of major customers.
PROJECT MANAGEMENT AND TURNKEY PROJECTS
Besides the product range stated above, we also undertake project management and turnkey projects i.e. to design, supply, erect and commission the food and allied product manufacturing factories.
Name of Company : SAKAV OVENS DRYERS & FURNACES Communication/Admin Office 133, Dewan Ind. Estate No.6, Navghar, Vasai (East),
Dist : Thane – 401 210. MAHARASHTRA, INDIA.
Phone : 91-250-392946
Fax : 91-250-391950
Works : W 190, Seventy Bungalow Area, M.I.D.C. A Tarapur, Boisar West (Western Railway)
Dist. : Thane Pin 401506
Head Office : 12/82, Govind Nagar, Sodawala Lane, Borivali (West), Mumbai – 400 092 INDIA.
Tele : 91-22-2890 52 50
E-mail : sakavodf@gmail.com , sales@sakav.com
Year of Incorporation : Tuesday 14th December 2004
Total Area of Works : 4000 Sq.ft.
Connected power : 47 H.P.
Total Manpower : 20 (Twenty)
Bank facility : Total Limits: - Fund Based Limits Rs 600,000/- Non Fund Based Limits – Rs25,00,000/-
Bankers : State Bank of India, Navghar Br. Code 60384 A/c No 00000010649504019
The North Kanara GSB Coop Bank Ltd., Dahisar Branch OD 1384
Sales Tax Nos. : VAT 27660628242V CST 27660628242C
Profession Tax No : PT/E/11/00/34/19214121
Entrepreneurs Memorandum No (SSI No) : 27-021-11-00995-Part II
MPCB Consent No : SROT-I/SAT/C-231 up to 28-2-11
Income Tax PAN No : AACPS4944F
TAN No : MUMV1568A
Import Export Code : IEC 0305081641
Bombay Chamber of Commerce & Industry No : DS 2189
HUMAN RESOURCES
We have a team of about 20 people with 5 Engineers, 6 Technicians and other Support staff. Committed to technical excellence, the firm lays special Emphasis on the people it employs. Quality, not quantity, is the motto and every Person is tested for knowledge and dedication to his work before being offered a Chance to become a member of the family of select workers. The facility employs The services of 12 skilled workers and their love of their work is every product Turned out by their firm.
Following is a brief resume of the key personnel in SAKAV OVENS DRYERS & FURNACES.
Vinit Shirsat: Experience over 20 years in the capital goods industry.
An Electrical engineer, with specialization in Instrumentation, his prime Responsibility is design and execution of project. He is also involved in sales and design of the equipment and over-all administration Of the company. He has design and produced more than 800 Ovens Dryers and Furnaces.
TECHNICAL / PRODUCTION CAPABILITY : -
Since our inception in 2006 we have been continuously and diligently working Towards developing indigenously, a range of products listed below with our In-house capabilities to cross a total annual business of Rs.100, 00,000=00 We have a well-laid out workshop at Tarapur, Thane Dist. In Maharashtra State (Around 100 Kms. away from Bombay) with adequate fabrication and machining Facilities to take up the jobs. We have full-fledged separate departments for Design, production, inspection, planning and stores to take care of various Aspects of jobs from raw materials to finishing stages. We also have regular Established relationship with standard Subcontractors to supply us the bought Out components like Castings, Forging, Fabrication, Machining and Panels in case Our Factory gets overloaded.
DESIGN AND ENGINEERING SYSTEMS AUTOMATION : -
The QA Plans are always decided before executing every job to set standards for Manufacture and workmanship and fall under two categories i.e. Quality checks For bought out components and Quality checks for goods manufactured at our Works.
DESIGN AND ENGINEERING SYSTEMS AUTOMATION : -
The QA Plans are always decided before executing every job to set standards for Manufacture and workmanship and fall under two categories i.e. Quality checks For bought out components and Quality checks for goods manufactured at our Works.
Quality checks for Bought-out Components: - The bought-out components are usually electric motors, gearboxes, castings, Forging, etc.
For electric motors, type test and are taken and necessary test certificates Collected for the relevant electric motors.
For gear boxes, usually visual and dimensional inspection and no-load running Trials are witnesses by our Inspector and test certificates for materials used For various components are submitted by the gear box manufacturers.
In case of castings, the test for the composition of the materials as well as The physical properties are taken from Government approved Testing Laboratories
To ensure proper quality of the casting and also the visual and dimensional Check up of the same after the casting is made and after completion of Machining.
Electrical Components are tested for their rated capacity and voltage.
Quality checks for Goods manufactured by us : -
For items manufactured by us at our factory, the quality assurance plan starts From identification of raw materials to the final inspection and dispatch of the Equipment. The raw materials are bought with test certificates, in the absence of which, chemical analysis and physical property check of the same are taken to ensure that proper materials are used in manufacture. During manufacture, the sub-assemblies are subjected to visual and dimensional check-up and also various fit-ups during manufacture and assembly are checked and recorded. After the final assembly of the equipment, dimensional check and visual inspection are done and no-load running trial of the equipment taken, if it is called for. In-house inspection is being done at every stage of fabrication and daily/ weekly reports are prepared for each and every item/ stage.
TESTING…. SAKAV Assurance of Quality Performance
The testing of a SAKAV oven or furnace is done with the same care and attention to detail as the design and manufacturing stages. Without exhaustive testing, we would, in effect, be asking our customers to do the testing for us. That’s not the way we do things at Sakav. No SAKAV product gets its nameplate until it passes our rigorous test procedure.
Our family name is on the door…anything less than the best won’t do.
Engineering & Manufacturing... Where Sakav Quality begins
Sakav quality begins with the engineers very first layout. The highly sophisticated CAD equipment shown here translates thoughts into form, form into function. From this stage, its on to manufacturing where Sakav Quality continue to take a shape... The Sakav Engineering Dept. utilizes the latest CAD/CAM equipment for designing the industry's best Ovens and Furnaces.
The Computer Aided Drafting terminal allows Sakav Engineers to visualize an oven or furnace design & make any adjustment or modifications before prints are drawn. Sakav Quality doesn't ride on the performance of outside suppliers. We fabricate and assemble every major oven and furnace component right here in our Vasai plant. The oven body is structurally reinforce and integrally welded during this important initial stage. Standard batch used as a custom heat tunnel are fabricated with the same care and attention to detail.
Special Ovens and Furnaces...Every day events at Sakav
Perhaps you have a specific heat processing problem that just can't be solved by one of our 'off the shelf' design. No problem, Sakav offers complete custom design and manufacturing services. We will take everything into account. We have the experience necessary to meet your particular requirements. In fact we have probably already designed and built a similar Unit. You see at Sakav, we're more than manufactures...we're problem solving professionals who take the time to understand your needs.
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