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Continuous Kneading Machine

Listing ID #234418

  • Supply Type Manufacturer, Exporter, Supplier
  • Preferred Buyer Location All over the world

We bring forth Continuous Kneading Machine for the customers. The Continuous Kneading Machine works as a modular system. The kneading time and product residence time has to be adjusted individually.....
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Company Information

  • Member Since 13 Years
  • Nature of Business Retailer
  • Year of Establishment 2008

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Product Details no_img_icon

We bring forth Continuous Kneading Machine for the customers. The Continuous Kneading Machine works as a modular system. The kneading time and product residence time has to be adjusted individually. The Continuous Kneading Machine is provided with 4, 5, 8 and 12 chambers to meet the requirements of the clients. The Continuous Kneading Machine facilitates wide range of functions like mixing, kneading, rolling and extrusion of medium to high viscosity media. The Continuous Kneading Machine is operated with a touch screen operator incorporated with graphic capabilities into a switchboard panel. Accessories / Options :

  • Kneading blades and kneading chamber cover which can be heated and/or cooled
  • High viscosity kneading blades (at reduced chamber volumes)
  • Separate heating and cooling zones enabling adjustable temperature profiles
  • Temperature control systems
  • Discharge nozzle or gear pump for discharge, including molding and granulation
  • Wear-resistant coating in the product container
  • Automatic start-up and shutdown program
  • Dosage system for all solids and liquids
  • The kneading chamber cover is removable to allow cleaning and maintenance of the machine.
  • The complete kneading chamber block can be opened hydraulically, providing easy access to the kneading chambers and kneading blades.
Advantages Of The Continuous Kneading Process Over Batch Processes :
  • Fully continuous production with no breaks
  • Easy to automate
  • Less space required for the same production quantity
Advantages Over Conventional Extrusion Processes :
  • More intensive thorough mixing
  • Less space required
  • Longer, adjustable residence time in the mixer
  • High solids contents achievable
  • Flexible configuration of the machine (depending on product requirements) enabling product change without conversion of the machine
Applications for the CONTERNA multi-chamber kneading machine :
  • Silicone compounds
  • Master batches for the automotive industry
  • Ceramic compounds
  • Hard metal compounds
  • Graphite compounds
  • Catalyst compounds
  • Biodegradable plastics


Technical Data

ModelsThroughput approx.
(kg/h)
Volume per chamber
(l)
Drive power per chamber
(kW)
Data SheetDrawing
CONTERNA HKC 6/2,09024
CONTERNA HKC 6/520053
CONTERNA HKC 6/10400105.5
CONTERNA HKC 6/251002511
CONTERNA HKC 6/5020005022
CONTERNA HKC 6/125400010044



Company Details close-icon

We have a global market leader for laboratory equipment, analytical and process technology. Magnetic stirrers, overhead stirrers, dispersers, shakers, mills, rotary evaporator, calorimeters, laboratory reactors and incubation shakers make up the laboratory and analytical equipment portfolio. While the process technology section offers solutions for production scale stirring, mixing and kneading applications. The company is headquartered in staufen, germany with subsidiaries in usa, china, india, malaysia, brazil and japan. In 2010, the company employed 650 people and reported sales of 85,5 million euro (113,5 million us dollar). Grounded in 1910 ika works gmbh & co. Kg in staufen can now look back on more than a century of company history. 100 years of ika works ika works gmbh & co. Kg in staufen can now look back on a century of company history. Founded in 1910 as a supplier for pharmacies and hospitals, the company left bombed-out cologne for staufen im breisgau in 1942. There it quickly became the world's leading company for laboratory technology as well as dispersing, stirring and kneading machines. Today ika employs more than 650 people in eight locations on four continents. Ika works had its beginnings in cologne's historic district. That's where businessman curt janke and pharmacist max kunkel founded the 'handelsgesellschaft pharmazeutischer bedarfsartikel janke & kunkel ohg' on january 1st, 1910. Labs, pharmacies, and hospitals were their principal customers. Janke and kunkel survived wwi and the following years of inflation and economic crisis by consistently offering new products and ideas. The bestsellers back then were a quick-electrolysis stand, lab stirrers, hotplates, and a calorimeter for calorific value determination of fuel. Herbert and wilfried leiberich joined the management board in 1929; rené stiegelmann sr. Came onboard in 1931. The janke and kunkel families left the business in 1937. During the 'night of 1000 bombers' on may 31st, 1942, the janke & kunkel kg office and production rooms, along with large parts of cologne, were reduced to rubble. Numerous machines were destroyed, all administrative papers and technical drawings burned. As cologne was not expected to be fully rebuilt anytime soon, the partners decided to start from scratch in staufen in south baden. They rented buildings and, with the help of the cologne crew, began building lab equipment again. In april of 1945, shortly before the war ended, staufen was occupied by the french. As a french national, rené stiegelmann sr. Quickly established good relations with occupation authorities. The company therefore was able to avoid dismantling and to continue production on a limited scale in times of a material shortage. After the currency reform of 1948, janke & kunkel welcomed the economic miracle years with a modernized and expanded product line. The all-around revived program first went by the name ika during the most important international trade show, the achema, which took place again in 1950. The name came from the initials of the company janke & kunkel. Ika thrived and soon the factory buildings in downtown staufen became too tight. In 1965 the company moved to a generous new building in the industrial area of the city. René stiegelmann jr., who had joined the management board of janke & kunkel gmbh & co. Kg, ika engineering in 1980, took over corporate management in 1991. He had the product lines reworked, turned the attention to the newest technology, and -new to the industry- design. Since then, ika's elegant blue machines pleasantly catch one's eye in almost every lab in the world. Export has always played a significant role for ika, so the company also established factories abroad, the first one in 1985 in cincinnati (ohio), u.s.a. Today 'ika-works, inc.' headquarters are in wilmington (north carolina). 'ika-works asia' was established in malaysia's capital kuala lumpur in 1995. The third foreign production facility opened in 1999 in guangzhou, china. At the same time the sales office ika japan was founded in japan. And finally, ika india, originally founded as a sales office in 2001, began its own production in 2009. Research and development continues to be conducted in the head office in staufen. That's also where the stirring, mixing, and kneading machines for the chemical, pharmaceutical and food industries are produced. Ika in staufen is currently investing significantly in new developments and customer support. Owner and managing director rené stiegelmann optimistically peaks into the future: 'our heritage company launches its second century with new products and by being quite established internationally.'
  • Nature of Business Manufacturer / Exporter / Supplier / Retailer
  • Number of Employees 50 - 100
  • Year of Establishment 2008
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