Compressed Aftercooler

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Why is aftercoolering required?
The compressed air discharged from an air compressor is hot (fig. AC1-1). Compressed air at these temperature contains large quantities of water in vapor form. As the compressed air cools this water vapor condenses into a liquid form. As an example if an Aftercooler is not used, a 200 SCFM compressor operating at 100 psig introduces 45 gallons of water into the compressed air system each day.
 
Functions of compressed air Aftercoolers :

• Reduce risk of fire (Hot compressed air pipes can be a source of ignition)
• Cool air discharged from air compressor via the heat exchanger
• Reduce compressed air moisture level
• Protect downstream equipment from excessive heat
• Increase system capacity

 
Highlights :
Coolers are usually sized with a CTD (Cold temperature Difference) of 5^ºF, 10^ºF, 15^ºF or 20^ºF (2.7^ºC, 5.5^ºC, 8.3^ºC, or 11^ºC). This means that the compressed air temperature at the outlet of the Aftercooler will be equal to the cooling medium temperature plus the CTD when sized at the specified inlet air temperature and flow.