Cleanroom Construction and Installation Services

Saakvee Technologies is a leader in the design, construction and installation of cleanrooms, high containment laboratories and controlled environments. We design and build high quality cleanrooms in the other parts of the world. With over a decade of experience in cleanroom design and construction, we have a comprehensive knowledge of all industry standards including ACDP, ISO 14644 and CL3 & 4.

Cleanroom Construction Process

The cleanroom construction includes the management, delivery, installation and implementation of the project. Your cleanroom project is overseen by a senior project manager who ensures the safe and efficient installation to HS and CDM regulations.

There are some projects you can DIY but a cleanroom construction and installation is not one of them. It is an engineering field that requires the expertise of a qualified cleanroom construction manager and designer, such as the skilled employees from Saakvee Technologies.

Usually cleanrooms are deigned to house HEPA filters to assist in the supply of clean air and gain better contamination control. The clean air is often managed through air conditioning to control the comfort levels for the operators and stabilise the environment for your product.

Cleanroom’s are a vital part of semiconductor manufacturing, microelectronics, medicinal, pharmaceutical and laboratories industry. To assure and maintain quality, there are standards that guide the construction process of a cleanroom. The cleanroom area will be designed according to specification and this will be determined through consultation with our customers.

Every step of the process will be thoroughly managed through design and consultation to installation and cleanroom validation. Saakvee Technologies can even supply your cleanroom furniture.

The Cleanroom Designer

The cleanroom designer designs and constructs a cleanroom without exceeding the budget for the cleanroom project. Before construction, our cleanroom designer will consider the following

• The locations where cleanliness levels will be required and at what level.
• The best floor plan for the cleanroom construction. Will it require multiple rooms? What level of cleanliness will be required in the gowning or anteroom?
• The location of critical work areas. Will the location of airflow pattern, ULPA or HEPA filters in the room have an effect on critical work areas?
• Environmental conditions such as humidity and temperature in the clean space. Will the requirement change in the future?
• Heat loads based on the equipment load and number of people in the space.
• Materials to be used in constructing walls, floor and ceiling. Are they compatible with the process requirement?
• Availability of space above the ceiling for HEPA or ULPA filter units, light troffers and the required mechanical distribution system.
• The size and location of the air supply, filters and air return for a proper distribution of clean air in the space.

Senior Project Manager

The senior project manager handles all aspects of the project including budget, planning, timing, quality and performance. He will send you a weekly report that details the progress the company is making regarding the project.

Validation Manager

Saakvee Technologies validation managers ensure your cleanroom meets all design criteria.

Superintendent

Our site superintendent conducts weekly safety meetings to ensure skilled workers comply with the PPE safety policy. They also ensure schedule, quality control and on-site construction activities.

Skilled Tradesperson

These are union and non-union workers who carry out the construction of your cleanroom.

The Cleanroom Construction Process

Stage 0 – Regular Construction

This is the stage most contractors know. Saakvee Technologies pays extra attention to housekeeping to ensure complete cleanliness. There are no material restrictions at this stage but the standard personal protective equipment should be used. They include vests, hard hats and safety glasses.

Stage 1 – Clean Construction

Cleanliness is more important at this stage. We conduct hourly and daily cleanups with vacuums. There is no debris or trash in the cleanroom environment. We use sticky mats and multiple rugs to keep dirt outside.

Stage 2 – Pre-Cleanroom Construction

Limit and control access to the cleanroom and setup a smock room for entry/exit with an air cleaner. All workers entering the cleanroom space must wear booties and use the sticky mats on the floor. We install a HEPA vacuum for drilling/cutting in the cleanroom. We turn on the air systems only (not the filter fan units).

Stage 3 – Active Cleanroom Construction

This is the most restrictive stage. It includes stage two precautions and some additional steps. Workers entering the cleanroom must wear coveralls or lab coats, booties, hear nets and gloves. We employ the circulation air system to clean the air continuously.

Cleanroom Installation

• Saakvee Technologies provides high-quality cleanroom installation, maintenance and repairs. We offer an impressive turnkey package for your cleanroom. We have worked with a wide range of businesses and clients in biotechnology, manufacturing, and pharmaceutical industries. We provide an experienced in-house team that understands your requirements. This helps us create a cleanroom built and installed to your specifications.
• Our cleanrooms improve processes and reduce contamination for all industries including research laboratories, car manufacturing plants and high tech manufacturing. We take care of every aspect including mechanical and electrical services and building works.
• Saakvee Technologies technicians provide flexible installation services which can be performed at your location. Our engineers are professionals with experience in installing controlled environments, servicing and operating within them.
• Saakvee Technologies is dedicated to delivering the best cleanrooms in the industry. We also offer a five-year warranty on all the cleanrooms we produce.