500 KVA Diesel Generator Set, Certification : CE Certified

Engine Features and Benefits

• Very low, basic engine noise level. Contributes to bettering the statutory MoEF stipulated noise level of 75 dB(A) for the DG Set.
• Lowest exhaust emissions. Meets the next generation CPCBII norms.
• Individual cylinder head design. Savings on maintenance, cost and time (45kVA onwards).
• Modular design. High degree of commonality of hardware and components over entire range. Easy accessibility of all maintenance parts.
•  Deep skirt crank case design. High degree of rigidity and ruggedness.
• Higher reserve margins in the lube and cooling circuits gives following benefits —
• Increased wear life & extended Overhauling periods
• Hassle-free operation in Low and high ambient temperatures from 0°C. to 50°C.
• Wet liner construction eliminates time consuming and expensive block re-boring during overhauls.
• Gear-driven water pump (45 kVA onwards) improves the reliability of the cooling system.
• Engines with Electronic Governor from 250-500 kVA as Std, and other range optional.

DG Sets - State-of-the-art Acoustic Enclosures

• Smallest Footprint through Most compact acoustic enclosures.
• Lowest vibrations - most suitable for roof-top installations.
• Enclosures Louvers & Radiators are designed to ensure safe operations upto 50°C.
• Silencers inside upto 200 kVA Gensets lowering the height of the gensets.
• Enclosures & doors are designed for ease of Service, Access & Maintenance of DG set & Radiator
• CRCA steel Material processed with CNC punching/laser cutting machines to ensure precision.
• Surface treatment with 9 tank process to give high retention of surface finish
• Fully automatic, Pure Polyster and UV resistance powder coating process for outdoor installations and corrosive environments.
• Acoustic insulation with Fire retardant Foam/Rockwool material conforming to IS 7888/IS 8183.
• Water and lube oil drain outlets located on the outer surface - Leading to ease of maintenance and cleanliness.
• Toughened glass inspection window for clear view of control panel.
• Green passivated/stainless steel fasteners and hardware for trouble-free operation.

Integrated DG Set Controller
The unique integrated DG Set Controller incorporates both engine and alternator parameters in one console. This micro-processor based controller provides the most exhaustive display of critical engines and alternator performance parameters with alarm and safety features.

Display Parameters

• Engine: RPM, Oil Pressure, Coolant Temp, Fuel level %, Battery Voltage.
• DG set: Hours run, Gen. volts ( L-N, L-L) Gen. Current (Amps)., kW, PF & kWHr.

Audio-Visual Warning : Low oil pressure, High coolant temperature, Low battery voltage, Low fuel level

Shut-down with Audio-Visual Annunciation : Low oil pressure, High coolant temperature, Engine over speed, Engine under speed, Under voltage, Over voltage, Over frequency, Under frequency, Low water level*, High canopy temp*
The controller has data logging facility for the latest 50 faults recorded and option for RS232 / RS485 monitoring / BMS connectivity for remote  integration.
Scope of Supply

• The Ready to Use DG Set is supplied with the following standard accessories:
• In-built control panel with complete internal wiring/cabling
• Residential silencer - mounted with complete exhaust piping
• Right size Lead Acid Fully charged & tested battery
• In-built fuel tank to ensure Min. 8 Hrs. run @ 80% Load

Optional

• Electronic governor in lieu of mechanical governor upto 200kVA
• AMF/ATS panel with auto change-over features
• Auto / Manual synchronising panels
• Trailer / trolley mounted mobile sets
• Single phase alternator in lieu of 3 phase
• Genset controller with remote monitoring feature
• Heavy duty air filter
• Cold starting kit for Engine
• PMG, RTD/BTD, space Heater to Alternator