BoPET Band Pinning

Listing ID #4207528

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Supply Type Manufacturer, Exporter, Supplier
Preferred Buyer Location All over the world

Fully detailed and controlled film casting process Our Band Pinning systems produce high quality Bi-axially Oriented Polyester (BoPET), film at the fastest possible chill roll speeds, while....

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Product Details

Fully detailed and controlled film casting process

Our Band Pinning systems produce high quality Bi-axially Oriented Polyester (BoPET), film at the fastest possible chill roll speeds, while maintaining the best possible transparency and other physical attributes. High quality film is the result of a perfectly controlled casting process. One of the most critical features of the casting process is an extremely precise and flexible pinning system. Most commercially available pinning systems utilize the principle of generating an electrostatic effect to pin the extruded melt on to the chill roll by causing ionization of air, thus eliminating air entrapment between melt & chill roll. The elimination of air entrapment creates extremely close contact between the melt and the chill roll, resulting in a virtually clear cast film, suitable for subsequent orientation at maximum line speeds.

Key Features

Our precision Moving Band Pinning System can be customized to suit Cast Film lines equipped with older methods of pinning, such as wire pinning.
We offer a comprehensive replacement /retrofit service for BoPet lines, comprisingSite Evaluation, Fixture Design, Installation and Start up.
Band Unwinding and Winding Unit.
Mounting elements, for Unwinder and Winder, with mechanisms for adjustment of Band angle relative to the chill roll.
Two axis (x and y), gantry, permitting precise positioning of the Unwinder and Winder relative to the melt touch down point.
A control panel comprising: High Voltage generator, Blade (band), heating generator, servo controls for Unwinding, Rewinding station. Servo controls for the two axis gantry system, and a touch screen panel that enables complete control of the pinning system.
Remote stations are also provided for user mounting close to the Unwinder and Winder units, facilitating convenient system control by the operator.
Unique “Spark Arrestor System”.

Technical Details

High Voltage Generator

Mains voltage: 415VAc +/- 5%
Mains frequency: 50Hz / 60Hz +/- 5%
Inverter output frequency: 10 KHz – 20 KHz
Inverter output voltage: 15kV
Inverter output current: 30 mA max
Recovery time: Less than 1 millisec
Ripple factor: 0.1% peak – peak

Blade Heating Generator

Mains voltage: 415VAc +/- 5%
Mains frequency: 50 Hz / 60Hz +/- 5%
Inverter output frequency: 10 KHz – 20KHzp
Inverter output voltage: 50 Volt
Inverter output current: 10.0 Amp max

Company Details

Setting benchmarks in a competitive industry
We are a Company that is born out of a passion and dedication for the packaging industry. From a germ of an idea 44 years ago, IEEC has grown into a leading and indigenous organisation that invests in processes to deliver dependable solutions to our clients at all times. Here is a look into the milestones that built us.
OUR HISTORY
1969 – 1980: An idea grows stronger
1969
Industrial Electronics Equipment Corporation PBJ Pvt Ltd (IEEC) was established as electrical control panels for nestler boilers were built.
1970
IEEC successfully developed India’s first solid state temperature controller.
1972
IEEC developed control panels for:• Kautex-Maneklal for blow moulding machine.• RH Windsor India Ltd for injection moulding machine.• SLM Maneklal for textile machines.
1973
IEEC became a family of 25 people.
1974
We successfully developed the DC drive.
1975
We built:• Corona treatment system for blown film plant.• High frequency pinning generator for polyester plant to Garware following which 50% of plastic manufacturers followed suit and standardized IEEC for their equipments.
1978
With our 50-strong team, we:• Manufactured control panel windsor extrusion for pipes.• Developed turnkey automation solutions for blown films plants. • Developed tension control system for 8 µ pvc films.
1980
By now, IEEC catered to the needs of 90% OEMs in converting industry. We:• Manufactured panels for extrusion lamination machines & extrusion slit film plants (Rafia) • Manufactured control panels of printing, slitting and coating machines.• Developed India’s first High Frequency Corona Treater with quartz electrodes for the treatment of conductive and non-conductive films.
1981 – 2000: Breaching new frontiers in development
1982
To lend greater support to our clients across the country, we established Customer Support Centers in key locations of Delhi, Kolkata, Chennai and Ahmedabad.
1985
We developed High Frequency Corona Treaters by using IGBT technology, and also expanded out service centres in Vapi and Hyderabad.
1987
We developed corona treaters with ceramic electrodes to treat metalized substrates.
1990
We successfully developed:• 30 kw corona generator.• Pinning system with very low ripple factor.• Corona treaters for high speed.
1992
IEEC multiplied into a work force of more than 150 employees.
1998
We developed India’s first blown arc plasma treatment system.
2001 – Present: Building leadership by expanding capabilities
2004
By participating in shows, we expanded our roots around the world.
2005
To cater to the specific needs of the narrow web and label printing industries, we developed narrow web corona treatment systems.
2008
For the first time in India, we developed the blow ion plasma treatment system.
2010
We developed state-of-the art complete moving band pinning system for BoPET films.
2012
Continuing our streak of path breaking developments, we developed:• Ozone generator for extrusion lamination application.• Ozone destructor.