Automatic Linear Vial Washing Machine

Automatic Linear Vial Washing Machine is suitable to wash injectable glass vials. Machine equipped with seven washing stations can be interchangeable as per specific customer’s requirements. This Linear Vial Washer provides 4 water wash & 3 air wash for positive & pressurizing washes of vials. All contact parts made from AISI SS 316L and non-contact parts from AISI SS 304 materials. Vials invert into neck down position and nozzles enters into vial during washing cycle to meet GMP requirements. Automatic Linear Vial Washing Machine is ideal and economic choice for online Sterile Vial Filling Line.

Salient Features

• A complete cGMP model
• All contact parts made from S.S. 316L
• Entire frame covers & non contact parts made out from SS 304
• Easy cleanable & Inter changing facility
• Machine provides 4 water washers & 3 air washers
• Complete Flexibility with user for washing cycle
• Feeding online vial transferring chain through turn table
• No Vial - No Washing” system
• No washing - No water supply” system
• Nozzles enter into the container during washing cycle to meet cGMP requirement
• Low water consumption
• Quick change over with minimum use of tools
• Microprocessor based variable AC frequency drive for speed control
• Vial counter for counting the final production output

Process Operation

Containers feed from the de-cartooning station are received on an Infeed turn table through visual inspection unit. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in trays or directly feed to sterilizing tunnel.

Washing Cycle

1st washRecycled Water

2nd washCompressed Air

3rd washDM water

4th washDM water

5th washCompressed Air

6th washDistilled Water (WFI)

7th washCompressed Air

8th wash (Optional)Silicon (Optional