Automatic Ampoule Filling Machine

Listing ID #3800078

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Supply Type Manufacturer, Exporter, Supplier
Preferred Buyer Location All over the world

The sterilized ampoule tray can be directly loaded in to slant hopper of the unit. The synchronized star wheel Delivers ampoules, one by one on moving eccentric ampoule rack in single or two's or....

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Product Details

The sterilized ampoule tray can be directly loaded in to slant hopper of the unit. The synchronized star wheel Delivers ampoules, one by one on moving eccentric ampoule rack in single or two's or four's. During the stoppage of rack sequentially pre-gassing Filling, post gassing, pre heating (for single and double head only) and final Sealing/annealing is achieved. At the end to the rack, optional synchronized pusher Pushes out ampoules in to tray in vertical position.

The basic unit fitted with parts suitable for any size of Ampoule and any one fill size syringes. In the event of change over of each size of Ampoule, following change parts are required.

The filling system includes filling syringes, made from stainless steel, pre & post gassing arrangements as well as mechanical "No Ampoule, No Filling" device. Filling is affected by aspirating filling product through the syringes, passing it by positive displacement through the non return valves, filling tubes and filling needles in to the ampoules. Fine setting of each filing syringe is possible. The machine is suitable for filling range from 1 ml to 20 ml. "No ampoule, No filling" system is advantageous to save the costly filling liquid.

The sealing station is composed of the ampoule revolving station, sealing burners as well as draw-off jaws. The regulations of burner flames are made easier with the knob.

The machine can be easily inspected and better accessed from the both the sides. The driving and controlling elements are protected from splinters, product spillage and jets of water. All the parts coming in contact with the filling liquid are made out of stainless steel 316 and can easily be cleaned and sterilized.

The ampoules which are to be treated are fed from ampoule sterilization boxes to an inclined charging hopper. Alternatively, customer can make arrangement for feeding the ampoules directly from sterilized tunnel. Through the charging hopper the ampoules are passed in to ampoule feeding Wheel, which in turn transfers the ampoules positively to the ampoule carrying rack.

Ampoules at a time are transported to the various processing stations. The ampoule carrying rack carries the ampoules at an angle of 52 degrees to the vertical, stroke wise. Two centering racks lift the ampoules from behind out of ampoule carrying rack for inert gas treatment and filling and sealing operation. The precision transport system ensures exact centering of ampoule necks at each working station.

At the filling station, ampoules are filled accurately, at a time depending on no. of syringes. Filling is affected by aspirating filling product through the syringes, passing it by positive displacement through the non return valves, filling tubes and filling needles, in to the ampoules. Filling in the stationery position and exact centering of necks at the filling and gassing stations guarantees filling without moistening ampoules necks and uniform, safe closures.

The sealing station is composed of the ampoule revolving station, burner station as well as draw off jaws. In the ampoule revolving station, the ampoules are rotated round its longitudinal axis. At sealing station, the ampoule necks are gripped by the draw off jaws and sealed when adequate plasticity of glass has been reached, the glass splinters are collected in the waste box.

MODEL NO	CPAFS-1	CPAFS-2	CPAFS-4	CPAFS-6
NO. OF SYRINGES	One	Two	Four	Six
OPTIMUM OUTPUT/ MINUTE	01 ml – 10 2/3 ml – 10 05 ml – 10 10 ml – 10	01 ml – 10 2/3 ml – 20 05 ml – 30 10 ml – 20	01 ml – 40 2/3 ml – 60 05 ml – 80 10 ml – 80	01 ml – 60 2/3 ml – 80 05 ml – 100 10 ml - 120
AMPOULE SIZE/RANGE	01 ml 2/3 ml 05 ml 10 ml	01 ml 2/3 ml 05 ml 10 ml	01 ml 2/3 ml 05 ml 10 ml	01 ml 2/3 ml 05 ml 10 ml
POWDER REQU	1.0 H.P.	1.0 H.P.	1.0 H.P.	1.5 H.P.

Company Details

Chitra Precious Mechtech Pvt. Ltd. (Previously Chitra Pharma Machinery) has designed its plants with the view to reduce maintenance cost, lower downtime and to achieve high quality. Total solution of processing and mechanized conveying of material - right from the raw material feed to the packing section; to materialize your dreams becomes Precious' responsibility. In order to meet the international requirements, we are developing machines of higher capacities in the field of Chemicals, Minerals, Cement, Spices and other agro products, Tobacco, Ayurvedic Herbs, Pharmaceuticals, Paints, Plastics, Ceramics, etc. People are finding that Precious' systems are advance, economical, qualitative, simple and easy to maintain.
Chitra Precious Mechtech Pvt. Ltd. (Previously Chitra Pharma Machinery) has one of the best and well balanced teams to design different systems for the automation and hence, to reduce manpower and to improve quality of products. With adage to be Technological leader and force on control and efficient solution to all our cliental requirements, understanding the process requirement and enhancing to its best efficiency and giving satisfactory results to all our clients has made the company what it is.
Within all these years, different processing industries have grown to believe in PRECIOUS, as a reliable brand. This is owing to Chitra Precious Mechtech Pvt. Ltd. (Previously Chitra Pharma Machinery), which has not just installed systems, but has also boosted its confidence. Chitra Pharma Machinery's goal is to provide its products and services to every customer, representing the best mix of performance and value under one roof.
OPPORTUNITY TO SERVE
If you are planning to come up with new or for the expansion of your plant involving process and packaging equipments for material handling, rely on Chitra Precious Mechtech Pvt. Ltd. (Previously Chitra Pharma Machinery) which exhibits the required experience to give you perfect solutions. You will find that PRECIOUS systems are advance, economical, qualitative, simple and easy to maintain. We await an opportunity to serve your esteemed organization and have a mutually beneficial business association.