Asphalt Batch Mix Plant

We are reckoned as one of the prominent Batch Mix Plant Manufacturers in India. The materials used in the manufacturing of the Asphalt Batch Mix Plant ensure high durability, tensile strength and resistivity to adverse conditions. Various national as well as international clients are placing repeated orders for the Asphalt Batch Mix Plant as no alternative is available in terms of quality and performance. Additionally, customers are eased with the availability of the Asphalt Batch Mixing Plant loaded with all the advanced configurations. SUPER MODEL :

• QBM-900 CAP : 60/90 T.P.H
• QBM-1200 CAP : 80/120 T.P.H
• QBM-1600 CAP : 100/160 T.P.H
• QBM-2400 CAP : 160/240 T.P.H

Fully auto control with new concept with fuel saving & best quality. The asphalt batch mix plant is designed as per the latest concept and is fully auto controlled and saves fuel without compromising on quality and output. Salient Features :

• Each bin has independent belt conveying system driven by ac variable speed motors.
• Dryer unit completely insulated.
• Dust suction by primary dust collector with bag house air pollution control unit.
• Dust-filler refilling arrangement is provided with storage silo & bucket elevator.
• Insulated hot aggregate service hoppers are Retention hopper is insulated.
• Mixing unit (pug mill) is jacketed for thermic fluid circulation with outside insulation.
• Bitumen service bucket is jacketed for thermic fluid circulation with outside insulation.
• Additional storage silo facility can be provided if required.
• Accurate job mix and °c control. The plc base auto control panel with production printer.

• Aggregate flow rate ‘kg/min’ of bin belt.
• Hot Bin with level sensor prevents overflow or less quantity and is synchronized with the bin motor. Hot Bin individual load cell weighing give best job mix accuracy.
• Bitumen & filler have separate weighing system.

• FEED HOPPERS (FOUR BINS) : Each bin having independent belt conveying system driven by AC variable speed motors of aggregates and is supplied to dryer drum as per job mix. At the discharge end of gathering conveyor a single deck vibrating screen is provided for removal of oversize aggregates. This arrangement saves fuel and also eliminates overhead chute for disposal of oversize metal. Sand bin have vibratory motors.
• DRYER UNIT : The drum is fully insulated for heat loss. An automatic electronics twin blower type burner giving high energy outputs with low fuel consumption is positioned in such a way that the flame direction makes a counter flow situation with °C control in different seasons. Replaceable internal lifting flights designed to ensure optimum heat transfer and drying of aggregates. Service fuel tank is provided for dryer burner.
• MULTI CYCLONE TYPE PRIMARY DUST COLLECTOR : Course dust particles in aggregate are fully absorbed before moving to hot aggregate bucket elevator. The smoke and fine dust particles are filtered by bag filter.
• DUST EMISSION CONTROL UNIT (AIR POLLUTION CONTROL) : Fine dust is absorbed by Bag filter type air pollution control unit to meet the most stringent emission levels specified as per the current worldwide environmental standards with pneumatic bag cleaning system, Dust re-feeding is done in the filter bucket elevator through screw conveyor. It operates in forward and reverse mode as per the requirement of dust mixture.
• THREE DECK VIBRATORY SCREEN : Totally enclosed dust sealed housing, with four discharge chutes which are available with removable rails and can be accessed for maintenance and mesh changing.
• HOT AGGREGATE BINS (FOUR) : Hot bin with four compartments of suitable storage capacity fully insulated. Each bin is having its own independent load cell and steel belt conveyor driven by AC brake motors and its feeding control ensures graded aggregate to retention hopper. Hot bin with level sensor to prevent overflow or less inflow is synchronized with bin the motor.
• RAW MIX RETENTION HOPPER : Temporary storage hopper is utilized for holding the batch of raw mix aggregates before feeding to the paddle mixer with auto operated hydraulic gate.
• BITUMEN BUCKETS : Bitumen service buckets with hot oil circulation & outside wall insulated hanging on four load cells and bitumen discharge into mixer through auto feeding pump.
• MINERAL FILLER WEIGHING BUCKET : Mineral filler weighing hopper hanging on four load cells, discharge into mixer by auto rotary valve.
• PADDLE MIXER UNIT : The mixer unit is hot oil jacketed and outside wall insulated. The paddles, arms and tips are made of wear resistant high Ni hardened steel, hydraulically operated full width discharge door.
• BITUMEN HEATING & STORAGE TANK : Asphalt storage tank fully insulated with efficient heating system through thermic fluid boiler and with bitumen pump station, insulated jacked bitumen pipeline supply to bitumen weighing buckets feeding through auto control valve.
• THERMIC HOT OIL SYSTEM : Thermic oil heaters (boiler) with suitable capacity of Kcal./Hr. are circulated with auto temperature controls to maintain precise bitumen temperature. Hot oil jacketed bitumen pump with jacketing & insulation on bitumen pipeline, bitumen weigh hopper and mixing unit.
• FILLER FEEDING AND STORAGE : Filler feeding from ground level to silo by bucket elevators or pneumatically. Filler is supplied to weighing hopper through auto control screw conveyor. Silo with vibratory motor.
• FUEL STORAGE TANK : If required, an additional fuel storage tank is supplied along with suitable fuel pump station.(Optional)
• CONTROL PANEL ROOM : A fully automatic Imported PLC based computerized feather touch control panel with display screen and imported AC Drive, offers centralized operation in an insulated dust proof control room. The plant operation with synchronizing of bitumen, aggregate and filler as per required job mix with production printer. (Air Conditioner is also supplied if required by the client).