Tube Sealing Machine Semi Automatic Lab Model

We offer Tube Sealing Machine.
PSCT15 is compact and strong with accurately machined metal plates and standard parts. Manufacturing and assembly is done under the observation of qualified designers and engineers to get maximum quality. Pneumatically operated model which reduces mechanical parts and there is less maintenance required. High quality parts keeping International standards.
Base frame of this machine is manufactured from stainless steel square Pipe section and sheet metal, which is fabricated, welded and finished to mat. A main vertical slide unit supports total assembly, like Sealing and Trimming units. Easy rotating hand wheel helps in height adjustment for different tube heights. A cross plate is mounted carrying sealing and trimming stations at left and right sides respectively.
Sealing plate is working on Linear Motion Bearings over Hardened and Ground Shafts fixed both ends by strong plates. Pneumatic cylinders are mounted and connected with the sealing plates at both sides. Sealing plates carries the textured sealing teeth where batch numbers can be inserted. Sealing width of maximum 5mm is provided with vertical line texture for sealing design. Both side batch numbers for coding is also possible on request.
An in house manufactured stainless steel hot air assembly is mounted centrally over the sealing station. This assembly is insulated to avoid any danger.
Trimming is done on separate station at the right side. Trimming blades are mounted on plates and pneumatic cylinder is connected at one end. Here, one blade is stationary and other blade is moving. All moving parts are covered with Stainless steel sheet metal of good gauge and finish to mat.
A Bottom Horizontal slide unit is provided to move the tube holder towards Sealing and Trimming stations. There are proximity sensors provided below both stations. A Tube Holder lifter cylinder is provided at the bottom of Horizontal slide below Sealing Station. When the Tube holder is moved towards the Sealing station, the proximity sensor detects the presence of tube and holder lifter actuates to move the tube towards the Hot air tool for heating the inside wall of tube perfectly.
Additional Features:
1. Any tube diameter from 16 mm to 50 mm can be sealed and trimmed in this model.
2. Tube diameter changes but holder outside diameter same. This helps in holding any sized tubes in location without changing centre.
3. Easy adjustment of sealing station height according to different tube heights by rotation hand wheels.
4. Any tube heights from 60 mm to 250mm can be sealed and trimmed.
5. 1 pair of different tube holders supplied with the machine.
6. All types of tubes can be sealed whether it is plastic or Laminated LDMonolayerMulti Layer etc which have plastic inner lining.
7. Adjustable digital temperature controller to select different temperatures for different materials of tubes.
8. In-House Manufactured Stainless steel Hot Air Gun with high efficiency.
9. Adjustable heating time and sealing time for different tubes.
10. Solenoid operated trimming and sealing station and can be operated by push button in manual mode.
11. Separate air pressure regulator for the machine to maintain air pressure steady.
12. Flow control valve to maintain hot air flow to the tube ends.
13. Compact model in its class requires small area to occupy.
14. Very economical for beginners and R&D purposes.
15. 2 complete set of batch codes- Numerical letter- 0-9 supplied with the machine.
16. Hard chrome plated Sealing teeth with batch code inserting facility.
Technical Specifications:
• Overall size: 500mmL X 500mmW X 1200mm H
• Packing size: 2Ft Length X 2 Ft Width X 4 Ft Height.
• Total machine Weight: Approx: 75Kgs.
• Gross weight including packing: 110 Kgs.
• Power supply required: 220VAC,50HZ,2KW
• Heater power: 2500Watts
• Air pressure required: 5.5 Kgcm2 ( 4 cfm- 2 HP Air Compressor)
• Complete Stainless Steel Hot air assembly.
• Sealing type: Hot air assisted Pneumatically operated sealing jaws.
• Output: 15 tubesminute.
• Tube sizes: Diameter16 mm to 50 mm
• Tube length: 60mm to 250mm.
• Tube placing: Manual.
• Machine model: PSCT15
• Number of Batch codes inserted: 10 Nos.
• Both Side Batch coding possible on request.
• Batch code size: 2mm W X 4mm H X 12.55mm Length
• Sealing width: 5-6mm
• Machine type: Semi-automatic tube sealing, coding, and trimming machine, Standard MODEL with all Contact Parts in SS304 Quality Machined, fabricated and finished to Mat, and all other non-contact parts are made in carbon steel finished and chrome plated quality..
• Air Pressure required: 5.5 kgcm2 @ 4 cfm (80 psi)(2Hp Twin Cylinder SingleThree Phase)
• All moving parts, machine frame covered by SS sheet metal of good gauge and finish.
• Panel box inbuilt carrying timers, Temperature controllers and operating switches.