Amorphous Core Transformers

Listing ID #3812878

Get Latest Price

Supply Type Manufacturer, Exporter, Supplier
Preferred Buyer Location All over the world

View More Details

Product Details

KOTSONS has set up state of the art amorphous metal core transformer manufacturing facility by importing the latest amorphous metal cores manufacturing equipment. This plant has the latest equipment in India to produce energy efficient amorphous metal transformer cores that are annealed under absolute inert atmosphere to get at most lower losses thereby enhancing the energy savings in comparison with the similar manufacturing facilities in India.
Amorphous metal exhibits a unique random molecular structure unlike the rigid grain structure of the silicon steel. This, in turn, enables easy magnetization & demagnetization, thereby reducing hysteresis loss. Further processing of amorphous metal in very thin lamination (approximately 1/10th of silicon steel lamination thickness) enables significant reduction in eddy current losses.
Advantages of Amorphous Metal Transformers over Transformers with CRGO Silicon Steel :

1. The thickness of Amorphous Metal is 0.025 mm against CRGO silicon sheet steel thickness 0.23-0.3 mm. Lesser in thickness in sheet results in lower eddy current loss

2. Random molecular structure of amorphous metal causes less friction than CRGO when a magnetic field is applied. This allows easy magnetization and demagnetization significantly lowers hysteresis losses, thus amorphous core significantly reduces core losses which is about 65-75%

3. Saves energy and therefore reduces greenhouse gases and other pollution

4. Excellent option to reduce distribution losses and improve efficiency

5. Superior electrical performance under harmonic condition. Possible to improve power quality and mitigate harmonics

6. Lower temperature rise, slower deterioration of insulations and hence longer life

7. Increase in use of power electronics has resulted in considerable amount of higher harmonics distortion in electrical power system. Higher frequency harmonics lead to increase in transformer core losses whereas amorphous alloy provides lower loss under high frequency

8. Easy for repair and replacement of coils

Company Details

KPL (KOTSONS Pvt. Ltd.) established its transformer manufacturing unit back in 1979 at Alwar, India to produce distribution & power transformers of 33 KV class voltage, to meet the needs of public utilities organizations and of private industrial sectors in India. It was KPL’s vision of becoming integrated global transformer manufacturing company that the company's manufacturing facilities were later expanded and second & third plant was setup at Agra (U.P) and Bazpur (Uttaranchal), India and product range was expanded up to 25 MVA with 33 KV class, to cater the needs of international demands.
Today, with over more than three & half decades of experience in the manufacturing, KPL has grown in geographical reach, market size and product range to become one of the leading transformer manufacturing company. Our products comprehensively fulfilled the requirements of local and international standard specifications and their stringent requirements.
KPL has ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007 certification from DNV-GL, THE NETHERLANDS and commits itself to introduce and maintain a quality system that ensures quality products and services to total satisfaction of the customer. The quality control department controls and monitor all quality control documents and carries out its inspection at all strategic points in the production process. TQM (Total Quality Management) programme is in place, which is backed by strong in house R&D and a crew of service engineers for providing after sales services.
At transformer's quality & soundness point, KPL's transformers upto 1600 kVA are type tested for temperature rise test, impulse test and short circuit test at world's renowned testing laboratory KEMA, THE NETHERLANDS.
At KPL, R&D is a continuous process and department has consistently produced innovative concepts that have now become industry standards.
A highly qualified and experienced technical personnel keeps an eye upon the latest development in technology and the product to supply a prime quality product at competitive price.
KPL has in house facilities for conducting all routine tests as per IEC, DIN, BS, ANSI, SABS, BIS, CENELEC, GOST, NEMA & IS and temperature rise type test.
New Era : Transformers to grab Green Energy
We are proud to announce that our R&D Team has developed super low loss amorphous/CRGO transformers to cater SOLAR & WIND power sector. These are with special designs and fittings to sustain load variations and to meet stringent customer requirements & standards.