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Acetylene Plant

Listing ID #4911278

  • Supply Type Manufacturer, Exporter, Supplier
  • Preferred Buyer Location All over the world

MANUFACTURING PROCESS Salient Features: No bulky gas holder requiredAutomatic Controls for feeding water.Maintaining temperatures, pressures, and slurry drain are full proof, efficient and are....
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  • Member Since 9 Years
  • Nature of Business Retailer

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MANUFACTURING PROCESS
Salient Features: 
No bulky gas holder required
Automatic Controls for feeding water.
Maintaining temperatures, pressures, and slurry drain are full proof, efficient and are of international standard.
Excellent absorption of gas in cylinders
No gas loss and high yield.
Very simple and safe to operate
Lower power consumption
Low maintenance cost. 
Acetylene Generator 
Our Acetylene generator is a fully automatic plant. Pneumatically controlled valves and highly sensitive sensors, integral with the temperature control instruments, perform all operations. These in turn open the water inlet valve or residue drain valve etc. Two hydraulic pumps help to open and close the supply of calcium carbide, which is fed into the generator by screw feed conveyors. The screw feed mechanism and the agitators are operated by flameproof motors and fittings. The entire operation is perfectly synchronized to give maximum efficiency and simplicity in operation. Any failure, whether it is of power supply, water or air is signaled visually and also audibly when an alarm bell rings to alert the operator. 
Chemical Purifier 
This consists of two layers of regenerative chemicals,which remove additional impurities. The purifying agent may be reactivated for re-use by the atmosphere air. For continuous operation one extra charge of chemicals can be kept in open wooden trolley. 
Water Scrubber 
The equipment is installed between the chemical purifier and the high-pressure compressor which helps to remove additional impurities from the gas if any 
Acetylene Compressor 
The acetylene compressor is a three stage machine which is immersed in water filled tank to avoid any pressurized gas to come in contact with air and also to make sure that all the components are continuously cooled. The compressor is drawn by flame proof motor from outside the tank. 
No Loss Carbide Charge 
No gas is lost or wasted while charging the carbide because that section is completely sealed off from the generator by a high pressure hydraulically operated valve. All the above controls are automatic and require no attention from the operator. There is a further safety device, in terms of an alarm bell, which will ring continuously till the fault is corrected 
High Pressure Drier 
This consists of a battery of three high-pressure vessels. The first is filled with metal filler, while the second and third are filled with anhydrous calcium chloride. It is very important that the high pressure drier is fully filled up with Calcium Chloride, as any voids in high- pressure area are against the required safety 
Filling Manifold 
The acetylene gas manifold consists of two headers fitted with non-return valves, one flash back arrestors, pressure gauge and manual isolation valves. 
Instrument Air Compressor 
A flameproof motor with a buffer tank drives the instrument air compressor 
Acetone Pump 
Acetone pump is supplied along with the plant for charging acetone in cylinders 
Level Controls 
Level controller maintaining a particular level in the generator. If the level is above normal, water can enter the carbide hop 
Level Alarm 
The pressure inside the acetylene generator is controlled by a meteoroid switch 
Pressure Alarm 
This is the important part for the safety of this plant. A pressure switch is connected to the alarm system


  TECHNICAL SPECIFICATION
S. No. Description BO - 25 BO - 50 BO-100
1. Capacity (acetylene with purity as per IS-30B) Cubic Meter per hour 25 50 100
2. Process water required (liters/kg of calcium carbide processed) 8-10 8-10 8-10
3. Calcium carbide required (kg/N.cubic meter of gas) 4 4 4
4. Calcium chloride required (gms/N.cubic meter of gas) 50 50 50
5. Cooling water make-up required (liters/N.cubic meter of gas) 10 10 10
6. Power required (average requirement) 12KW 15KW 28KW
7. Purifying mass required (gas plus acid absorption mix per cum of gas) 15 gms/N.Cum + 4 gms 15 gms/N.Cum + 4 gms 15 gms/N.Cum + 4 gms
8. Instrument/Process air 70 
liters/minute
70 
liters/minute
70 
liters/minute
9. Acetone As required As required As required
10. Hydraulic oil required (for screw feed system) Equivalent to SAE - 30 Equivalent to SAE - 30 Equivalent to SAE - 30
11. Lubricating oil required (for compressor) Hylube HDX-40 Hylube HDX-40 Hylube HDX-40
12. Power Supply 440 Volts/3 phase/50 hertz 440 Volts/3 phase/50 hertz 440 Volts/3 phase/50 hertz
EQUIPMENT SCHEDULE
S. NO Description S. NO Description
1. CARBIDE HOPPER 11. GAS LINES
2 ACETYLENE GENERATOR 12. CONDENSER
3. L.P. DRYER 13. AUTOMATIC SCREW FEED
4. PURIFIER 14. AGITATOR
5. AMMONIA SCRUBBER 15. TEMPERATURE CONTROLLER
6. ACETYLENE COMPRESSOR 16. PRESSURE CONTROLLER
7. H.P. DRYER 17. LEVEL CONTROLLER
8. CYLINDER FILLING MANIFOLD 18. SLURRY DISCH ARGE CONTROL
9. ACETONE PUMP 19. HIGH TEMPERATURE ALARM
10. FLAME PROOF MOTORS 20. ONE CHARGE OF CHEMICALS



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