2000 LPH Industrial RO Plant

Process :
Raw Water Pump? Sand Filter ? Carbon Filter ? Anti Scalent Dosing System ? Micro Filtration? High Pressure Pump ? Membrane

• FEED WATER TDS 2500 PPM
• PRODUCT WATER 2000 Liter Per Hours
• RECOVERY 50% to 70%
• REJECTION 98%

In case of high Turbidity customer needs to provide a settlement tank and Alum dosing system is to be incorporated. The cost of the same has not been considered with in the scheme.
Technical Specification :
Raw Water Tank (Client Scope)
This tank ensures a constant supply of the raw water to the machine.
Feed Water Pump
The system would require an Inlet Pressure of 2 Kg/cm2 minimum for smooth operation. To provide the same the Raw Water Pump is being incorporated in the system.
Description :

• Make : Kirlosker/shakti,Lubi/eqv.
• Power : 1.5 HP
• 230 Volts
• Phase : Single
• Type : Mono Block

Pressure Sand Filter
The system is required to be feed with “0” turbidity water. The Pressure Sand Filter is incorporated in the system to ensure the same. The Pressure Sand Filter offers a filtration up to 30 microns.
The Filter consists of a Non Corrosive Vessel that can withstand pressure up to 6.5 Kgs/cm2, Multi Graded Sand Filtration Media for filtration, Internal Distribution System to distribute the water evenly inside the vessel for proper filtration, Multi Port Value (MPV) for easier operation along with Back Wash and Rinse facilities, a stand to hold the MPV in position and Pressure Gauges to know the position of the sand filter.
The filter is designed for 14m/sec internal flow for proper filtration.
Description:

• Vessel : Paintair
• Size : 16”65”
• Media : Silica Sand Multi Grade
• Min Operating Pressure : 1.5kg/Cm2
• Max Operating Pressure : 4.5kg/Cm2
• Avg Operating Pressure : 2-3kg/Cm2

Activated Carbon Filter
This system is required to be feed with NIL Chlorine water. The Activated Carbon Filter is incorporated in the system to ensure the same. It also ensures that the water is color less, odor less and contains no dissolved gases.
The Filter consists of a Non Corrosive Vessel that can withstand pressure up to 6.5Kgs/cm2, Multi Graded Sand and Activated Carbon Filtration Media for filtration, Internal Distribution System to distribute the water evenly inside the vessel for proper filtration, Multi Port Value (MPV) for easier operation along with Back Wash and Rinse facilities, a stand to hold the MPV in position and Pressure Gauges to know the position of the Activated Carbon filter.
The filter is designed for 14 m/sec internal flow for proper filtration.
Description:

• Vessel : Painter
• Size : 16”65”
• Media : Activated Carbon
• Min Operating Pressure : 1.5kg/Cm2
• Max Operating Pressure : 4.5kg/Cm2
• Avg. Operating Pressure : 2-3kg/Cm2

Anti Scalent Dosing System
The ANTI SCALENT DOSING SYSTEM gives the system an extra protection towards any kind of scale formation over the membranes. Chemicals are chosen depending on the water analysis report of the raw water. These chemicals are dosed in the water inflow drop by drop. The chemicals agitate the dissolved particles in the water so as not to allow them to settle down on the membrane surface.
Description:

• Make : E-Dose
• Type : Diaphragm Type Metering Pump
• MOC Of Diaphragm : PP
• Capacity : 6 LPH
• Drum : Plastic
• Dosing Chemical : 1Ltr..(During Installation)

Micron Filter :
Due to the induction of the Dosing Chemical some of the particles may coagulate in the water. This coagulated particals cannot be allowed to enter the membrane. The Micron Filter ensures that all such particles above the size of 5 Micron are being filtered out of the water so as to enhance the system life. It also ensures that even all undissolved particles above the size of 5 Micron are being filtered out.
Description:

• No. Offered : Two
• Jumbo Housing : Dia 6.5", Length - 20"
• Specs : Single Elements
• Filters Nos. Offered : Two
• Micron Rating : 5 Micron

High Pressure Pump :
In the system, the membrane filtration takes place at high pressure only in the range of 8-14 KG/CM2. To provide such high pressure the Pressure Booster Pump is being induced in the system to boost the pressure to the required level for the proper filtration process.
Description:

• Make : Kirloskar, LUBI, CRI
• Power : Single Phase
• Type : Vertical Multi Stage
• Pressure Rating : 1.5 M3 At 140m Head
• Max Pressure : 17 Kgs/Cm2
• Normal Operating Pressure : 8-14 Kgs/Cm2

Membrane Housing :
The membrane housing provides the shell for the membranes to allow the highly pressurized water to pass through the membrane.
Description:

• MOC : FRP
• No. Offered : One
• Dia : 8.2" (Single Tube)
• Length : 2 M
• Max Pressure : 21 Kgs/Cm2
• Operating Pressure : 9-14 Kgs/Cm2

Membrane :
The system consists of Thin Film Composite Membrane made out of Poly Urethane acetate that provides a filtration level up to 0.0001 micron. These operate at a pressure between 9-14 KGS/CM2 this result in a dissolved salt rejection of upto 98%. The membrane separates the water into two streams. One is the premed or the product water and the other is the rejection.
Description:

• Make : Vontron / Hydronautices/ CSM
• Dia : 8"
• Length : 1 M
• No. Offered : Two
• Operating Pressure : 9-14 Kgs/Cm2

Accessories

• ELECTRICAL CONTROL PANEL
• MOC : Plastic/CRCA
• Power : Single Phase
• Conductivity Meter : Inbuilt
• LPS Adjuster : Inbuilt
• HPS Adjuster : Inbuilt

Wet Panel :

• MOC : Stainless Steel
• Flow Meters : Two
• Pressure Gauges : Two
• LPS : One
• HPS : One

Piping :

• Raw Water Pump to Micron Filter : UPVC
• Micron Filter to Flow Meters : UPVC
• Product Line : UPVC (As Per FDA & NSF)
• Reject Line : UPVC