Pratik Machineries Pvt. Ltd.

MIDC, Satara, Maharashtra

Rely on us to buy the best in class Horizontal 8+8 Layer Double Decker Paper Taping Machine; we are a notable Supplier in this domain. Clients can rely on us for payment related procedure as we have adopted both online and offline modes for making safe and secure transactions.

Features

• Precision engineered
• Advanced mechanishm
• User-friendly & high productivity

DRO unit is provides which helps the operator’s initial setting time and also it helps in reducing the scrape percentage. Internal and external cooling system is provided which increases the efficiency of the roller, avoid oxidation of the conductor and machine speed can be increased.
Anti-back lash ball screws with servo motors are used for roller up down movement and the edger’s sideways movement to achieve higher accuracy. Wiper system is provided for cleaning the conductor after rolling by compressed dry air.
Width thickness gauge used for auto correction of width and thickness works on LASER beam technology with an accuracy of 0.001mm. The last stand is oquipped with anti backlash ball screws and servo motors.
BOBBIN MOVING TAKEUP / WINDING UNIT in which the whole unit along with the bobbin traverses. Due to which the conductor remains in the straight path line and no stress / strain is developed in the conductor. Due to the straight motion of the conductor the bend gets avoided which leads in perfect winding quality.

Edger path line adjustment is motorized. CLOSE LOOP system for AUTO CORRECTION of width and thickness due to which we can increase the speed of the machine. We can take the reading manually but it is possible for a line speed of upto 120-200mpm.

The main control is from D.C. DIGITAL drive Make ABB, Model DCS 800 which has some excellent features over other drives :

• It has double bridge.
• Good adaptive programming.
• Very good Speed control with an accuracy of 0.005% with encoder.
• Speed controller cycle time is 3.3millisec.
• Current controller response time is 3.0 millisec.

The machine operation is controlled by PLC programming. The communication between the controller and drive is through Profibus which transfers the data at a speed of 3 Mbps. The operation is through touch screen. Digital feeding of ratios and speed is possible.

We are capable of make on-time deliveries of the product range that we keep safe in our massive warehouse. Rooted in Satara(India), the company is providing qualitative products and that too at the most reasonable prices.

Details :

• The main machine head drive is by “Servo Motor” through timer belt drive. So no noise and negligible vibrations.
• No periodic maintenance or oil leakage problems.
• The Taping heads are dynamically balanced which insures smooth vibration free  rotations even at 1100rpm
• Capacity of the machines can be changed at any point of time since each head of 4 layers are separate.
• The machine operation is controled through PLC
• Reverse / Forward / Neutral is controlled by servo motor itself so it eliminates noise, vibrations and maintenance problems caused due to reverse gear box.

We make available fine grade Paper Take Up Machine having long working life. By making use of quality packaging material, we pack the entire lot in a safe manner ensuring zero damage at buyer's end. The packing procedure is conducted under the guidance of experts. We promise to make delivery on time, as we have a wide spread network of logistic service providers and dealers.

Automatic Paper Tension Controller throughout the paper pad, paper in the paper pads can be used till the end without any paper scraping i.e. Tension-compensating system.
The springs are calibrated for different paper thickness and clearly color coded. Tape tension constant on the flat and on the edge of the wire (compensator controller provided). Paper breakage sensors best suitable for 6mm width of paper which enables auto stoppage of machine as the paper tape breaks.
Special Mica Taping Rollers provided for MICA tape which allows smooth insulation without breakage. All insulations like Carft Paper, Krape Paper, Nomex, Mica, Polyester And Kapton Can Be Effectively Used.

Pitch : 0.4 to 40 mm in 0.1 mm steps

Pitch Accuracy :

• +_0.5% in running stage
• +_1.0% in start and stop stage

The Tapping head is equipped with marking scale to enable the operator to precisely adjust the staggering of the tapes accurately. Tension of the tape 1.0N to 40N.
Special Mica Taping Rollers provided for MICA tape which allows smooth insulation without breakage. All insulations like Kraft Paper, Krape Paper, Nomex, Mica, Polyster And Kapton can be effectively used.