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1 Products availableHeating Elements
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1 Products availableOur Complete range of products are FORMED TUBULAR HEATERS, Micro Tubular Coil Heaters, High Watt Density Cartridge Heaters, Tubular Manifold Heaters and Manifold Tubular Heaters.
ffortless forming for Easy installation Maximum sheath contact (upto 75%)Rapid heat transfer and distribution Minimal temp. variance between heater sheath & manifoldReduced energy costs Smaller bending radiusFormed Tubular Heaters is supplied in Chrome Nickel Steel with nominal sheath diameter of 6.50mm and 8.00mm. Standard elements have a terminal post which gives a cold section of approx 30mm for 6.50mm and 35mm for 8.00mm.
The helical wound heating wire is made of a high temperature resistant NiCr alloy. And the insulation consists of superior grade of magnesium oxide (MgO). As the heaters are swaged, even at high sheath temperature they have excellent electrical insulation and a high heat transfer. To prevent the heater from moisture the connection ends are sealed with sealing components.
For manufacturing formed elements it is necessary to have an accurate dimensional sketch showing all the centre distances, radius and degrees.
FORMED TUBULAR HEATER - APPLICATIONS
Hot Runner Manifolds
FORMED TUBULAR HEATER - FEATURES
Available in Chrome Nickel Steel Swaged for Good Electrical Insulation & Heat TransferSealed Edges to prevent from Moisture Available in Dia 8.5 mm, 8 mm, 6.5 mm & square sectionSuperior Grade Magnesium Oxide Insulation 6 mm x 6 mm
FORMED TUBULAR HEATER - APPLICATIONS
Hot Runner Manifolds
FORMED TUBULAR HEATER - FEATURES
Available in Chrome Nickel Steel Swaged for Good Electrical Insulation & Heat TransferSealed Edges to prevent from Moisture Available in Dia 8.5 mm, 8 mm, 6.5 mm & square sectionSuperior Grade Magnesium Oxide Insulation 6 mm x 6 mm
Length
300 -1550mm | 400 - 2100mm | |
Maximum Current | 12 A | 15 A |
Nominal Voltage | < 230V | < 400V |
Wattage | ±10% | ±10% |
Dielelctric Strength | 1.5 HV | 1.5 HV |
Insulation MW | >5 MW | >5 MW |
Leakage Current | <0.5 mA | <0.5 mA |
Minimum Unheated | 30mm | 35mm |
Terminal Pins | M3 x .50mm / Plain post | M4 x .70mm |
Clients can avail from us Micro Tubular Coil Heaters, designed with 40 years of experience, for superior performance and life expectancy. Micro Tubular Coil Heaters that we offer provide the extreme physical strength, good emissivity & excellent thermal conductivity to heat hot runner bushing / nozzles primarily for multi cavity hot runner PET perform moulds & thin wall container moulds. These heaters can be availed with staggered. We offer 1.8mm diameter Micro Tubular Heater that is formed into a coil of predefined dimension and is equipped with a special cover for easy fitment.
Attributes :
Applications :
Technical Data
Cross Section | 1.5mm , 1.8mm, 1.3x2.3mm |
---|---|
Sheath material | Chrome Nickel Steel |
Insulation Material | High Purity Mgo |
Heating Element | NiCr 80:20 |
Lead Wires | Teflon Insulated |
Voltage Range | Maximum 250 volts standard 230 volts |
Power Rating | Depending on application |
Power Tolerance | ± 10% (Tighter Tolerance available) |
H. V Testing | 800 VΩ |
Insulation Resistance | >0 MW @ 500V DC (special on request) |
Current Leakage | < 0.5 mA @ 253 V AC |
Length Tolerance | ± 2% |
Unheated Length | 150oC max |
Length Tolerance | ± 2% |
Unheated Length | Minimum 25 mm plus adapter connection. |
Minimum Bending Diameter | 6 mm |
Other dimensions and product variation available on request.
Standard Sizes
Volts | Watts | Inner Diameter | Width | Lead Wire |
---|---|---|---|---|
240 | 268 | 19.1 mm | 30.5 mm | 1000 mm (40") |
240 | 149 | 19.1 mm | 30.5 mm | 1000 mm (40") |
240 | 268 | 22.3 mm | 30.5 mm | 1000 mm (40") |
Note :
Pratik Heat Products Pvt. Ltd is engaged in offering CE certified High Watt Density Cartridge Heaters that are appreciated by our world wide clients. We have 40 Years of practical experience and have been sucessfullying offering the clients with PHP Cartridge Heaters ensures highest quality standards. This High Watt Density Cartridge Heater is widely appreciated for its durability, efficiency, high operating temperature, non-corrosive body, flawless finish, bottom end welded with disc washer and power saving quality.
NiCr of higher grade is evenly wound over a supporting core that is filled with high purity magnesium oxide and is then compressed into a homogenous mass. High Watt Density Cartridge Heater that we offer is priced reasonably. Silent Features :Additional Information:
Payment Terms : T/T
Packaging Details : Export Packaging
Delivery Time : Depending upon ordered quantity
Technical Data :
Outer Sheath Material | Chrome Nickel Steel, welded end disc washer of same material. Maximum operating temperature 750oC |
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Heating Conductor | NiCr 80:20 |
Power | ± 10% |
Voltage | 12 to 440 volts |
Leakage Current | 0.5 mA |
High Voltage | 800 V |
Surface Loading | Upto150 Watts/ per inch2 |
Lead Orientation | Crimped on Leads : PTFE/Fiberglass Flexible lead crimped on solid pin emerging from the Heater Swaged in Leads : Flexible Fiberglass or PTFE leads emerging from within the heater |
Dimensions :
Nominal Diameter | 1/4" | 3/8" | ½" | 5/8" | ¾" | 6.5 mm | 8 mm | 10 mm | 12.5 mm | 16 mm | 20 mm |
---|---|---|---|---|---|---|---|---|---|---|---|
Minimum Diameter | .246" | .372" | .496" | .621" | .746" | 6.42 mm | 7.92 mm | 9.92 mm | 12.42 mm | 15.92 mm | 19.92 mm |
Maximum Diameter | .249" | .374" | .499" | .624" | .749" | 6.48 mm | 7.98 mm | 9.98 mm | 12.48 mm | 15.98 mm | 19.98 mm |
Minimum Length | 1 ½" | 1 ½" | 2" | 2" | 3" | 40 mm | 40 mm | 40 mm | 50 mm | 50 mm | 75 mm |
Maximum Length | 8" | 10" | 18" | 24" | 24" | 200 mm | 200 mm | 250 mm | 450 mm | 600 mm | 600 mm |
Lead wires in mm2 | .5 | .75 | 1 | 1.5 | 2.5 | 5 | .75 | .75 | 1 | 1.5 | 2.5 |
Maximum Amperes | 4 | 6 | 8 | 12 | 18 | 4 | 6 | 6 | 8 | 12 | 18 |
Additional Information:
Payment Terms : T/T
Packaging Details : Export Packaging
Delivery Time : Depending upon ordered quantity
We offer Manifold Tubular Heaters that are primarily used for Hot Runner manifolds. Manufactured for excellent performance as well as high life expectancy, the Manifold Tubular Heaters offered by us possess capability to withstand high sheath temperature. They also provide physical strength, high emissivity & good thermal conductivity to heat hot runner manifolds. The superior grade helical wound high temperature resistant NiCr alloy heating wire is swaged in Chrome Nickel Steel sheathed tubes. Further, the Threaded terminal post that provides a cold section of approx 40mm (min), is sealed with special sealing components thus prevent the heater from moisture. An accurate dimensional sketch showing centre distances, bending radius as well as path are necessity for tubular heaters.
Features :Technical Data :
Length | 300 -1550mm | 400 - 2100mm |
---|---|---|
Maximum Current | 12 A | 15 A |
Nominal Voltage | < 230V | < 400V |
Wattage | ±10% | ±10% |
Dielectric Strength | 1.5 HV | 1.5 HV |
Insulation MΩ | >5Ω | >5Ω |
Leakage Current | <0.5 mA | <0.5 mA |
Minimum Unheated | 30 mm | 35 mm |
Terminal Pins | M3 x .50mm/ Plain post | M4 x .70mm |
Additional Information:
Payment Terms : T/T
Packaging Details : Export Packaging
Delivery Time : Depending upon ordered quantity
PHP Mica Strip Heaters offered by us are high on demand in the market. The Mica Strip Heaters offered by us offers superior performance and higher life expectancy. These heaters are good for sheath temperature up to 250 C. The strip Heaters are available with various construction styles with various lead exit options. Also, clients can be benefited from the availability of Mica Strip Heaters at the competitive prices.
Applications :Technical Data :
Length | Minimum 65 mm Maximum Consult Sales |
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Width | Minimum 20 mm |
Thickness | Standard 4 mm |
Fold over | 9 mm |
Maximum Sheath Temperature | Maximum 350oC |
Mounting Slot | As per sketch |
Terminals | Screw Post terminals High temperature Fiberglass lead exits |
Wattage | Recommended maximum Wattage 35 watts/sq. in. |
Voltage | 480 VAC Max |
We are one of the prominent Manufacturer, Supplier and Exporter of a wide assortment of PHP High Performance Nozzle Heaters. The High Performance Nozzle Heaters offered by us come with inbuilt thermocouple and a rugged clamping offering high emissivity and physical strength. These High Performance Nozzle Heaters are good for sheath temperature up to 400oC. Our range of High Performance Heaters offers a max temp up to 250 Deg C. Besides, these heaters control sensitive materials like Nylon 66 with 40% glass filled accurately.
Features :Additional Information:
Payment Terms : T/T
Packaging Details : Export Packaging
Delivery Time : Depending upon ordered quantity
Dimensions :
Size | Watts | Volts |
---|---|---|
25 mm x 25 mm | 250 | 240 |
25 mm x 38 mm | 250 | 240 |
25 mm x 50 mm | 330 | 240 |
25 mm x 75 mm | 400 | 240 |
38 mm x 25 mm | 250 | 240 |
38 mm x 38 mm | 330 | 240 |
38 mm x 50 mm | 400 | 240 |
38 mm x 75 mm | 550 | 240 |
25 mm x 25 mm | 250 | 120 |
38 mm x 38 mm | 330 | 120 |
Available with us is Low Watt Density Cartridge Heaters that are manufactured especially for heating applications that dont require high watt densities. Suitable to be used in any assembly equipment of machine, these Low Watt Density Cartridge Heaters are high on demand in the market. These heaters comprise of helically wound resistant coil formulated from nickel-chrome wire, properly stretched & strung through holes in a round ceramic insulator. The entire element assembly is fitted into a Chrome Nickel Steel sheath. This alloy provides the best combination of physical strength and resistance to heat oxidation up to 450oc. The longer operating heater life is also because of the high purity magnesium oxide filled in remaining space inside the insulator.
Silent Features :Additional Information:
Payment Terms : T/T
Packaging Details : Export Packaging
Delivery Time : Depending upon ordered quantity
Technical Data :
Outer Sheath Material | Chrome Nickel Steel, roll crimped end disc washer of same material Maximum operating temperature 300oC |
---|---|
Heating Conductor | NiCr 80:20 |
Power | ± 10% |
Voltage | 12 to 440 volts |
Leakage Current | 0.5 mA |
High Voltage | 800 V |
Surface Loading | upto 30 watts/in2 |
Lead Orientation | Crimed on leads : PTFE/ Fibreglass Flexible leads crimed on solid pin emerging from the heater Fixed in leads : Flexible Fibre Glass or PTFE leads emerging from within the heater |
Dimensions :
Nominal Diameter | 3/8" | 1/2" | 5/8" | 3/4" | 10 mm | 12.5 mm | 16 mm | 20 mm |
---|---|---|---|---|---|---|---|---|
Minimum Diameter | .370" | .496" | .620" | .745" | 9.90 mm | 12.40 mm | 15.90 mm | 19.85 mm |
Maximum Diameter | .375" | 0.50" | .624" | .750" | 10.0 mm | 12.50 mm | 16.00 mm | 20.00 mm |
Minimum Length | 2" | 2" | 3" | 4" | 50 mm | 50 mm | 75 mm | 100 mm |
Maximum Length | 20" | 20" | 30" | 40" | 500 mm | 750 mm | 750 mm | 1000 mm |
Lead wires in mm2 | .50 | 1 | 1.5 | 2.5 | .50 | 1 | 1.5 | 2.5 |
Maximum Amperes | 4 | 8 | 12 | 18 | 4 | 8 | 12 | 18 |
We are offering ceramic band heaters. Description: php's ceramic band heaters are designed and manufactured with more than 40 years of practical experience, for superior performance and life expectancy. As a manufacturer specialized in industrial electric heating elements & the desire to provide quality products and services to our customers both oem's & end users, php specializes in designing ceramic band heaters , mica band heaters, nozzle heaters & strip heaters to your exact specifications. Depending upon applications php ceramic band heaters are manufactured with high temperature oxidation metal sheath and high grade steatite insulators to withstand high temperatures. A superior grade nicr resistance wire coil provides uniform and reliable heat distribution with the best combination of physical strength, high emissivity & good thermal conductivity to heat cylindrical parts, good for sheath temperature up to 5000c. Php ceramic band heaters are also available with various construction styles with special inbuilt energy saving options. features: 1. available in chrome nickel steel with power saving options. 2. special high grade steatite insulators for superior thermal conductivity. 3. power saving up to 30%. 4. designed for higher temperature up to 500c. 5. robust terminal junction with specially designed protection cap. 6. efficient heat transfer even on irregular surfaces in comparison to mica band. 7. conserves energy with improved heating efficiency up to 55 watts per square inch. 8. engineered for longer life with superior quality nichrome wire for uniform temperature & maximum amperage carrying capacity. 9. reduces down time for replacements. 10. easy installation and removal. 11. available in various lead terminations & clampings expandable to fit around the barrel o.d. applications: 1. injection moulding. 2. film extruders. 3. blow moulding. 4. plastic & rubber processing machinery. 5. laboratory equipment 3 construction styles: 1. Premium-heat construction standard features for premium-heat construction suggested watt density 35 to 40 wattssq. Inch chrome nickel steel sheathing with 4mm thick heat saving thermal insulation single piece construction 500 mm long insulated metal braided flexible leads. barrel nut type clamping with terminal protection box. total wall thickness 12mm min requirement : i.d. 60mm, width 35mm also available in two piece construction. 2. Power saver construction standard features for power saver construction suggested watt density 40 to 45 watts sq inch. chrome nickel steel sheathed with 16mm thick twin insulated cover single piece construction. 500 mm long insulated metal braided flexible leads allen key barrel nut type clamping with terminal protection box. total wall thickness: 25 mm. also available in two piece construction. min requirement : dia. 75mm, width 75mm 3. Power saver plus construction standard features for power saver plus construction suggested watt density 50 to 55 watts sq inch. chrome nickel steel sheathed with heat optimizing insulated cover. single piece construction. 500 mm long insulated metal braided flexible leads barrel nut type clamping with terminal protection box. total wall thickness : 45mm min requirement: i.d.: 100mm, width 100mm. also available in two piece construction. electrical variations: single phase: php's band heaters are usually designed on 230 volts single phase unless specified. dual phase: ceramic band heaters can be designed with multiple circuits to operate in single or three-phase circuits. three phase: on very high wattage band heaters it would be advantageous to install three-phase wiring to reduce the current load across a single conductor. Three-phase wiring is available with all types of insulation, construction styles, and clamping variations. limitations: minimum width: 3"(76.2mm).
Additional Information:
Payment Terms : T/T
Packaging Details : Export Packaging
Delivery Time : Depending upon ordered quantity
Additional Information:
Payment Terms : T/T
Packaging Details : Export Packaging
Delivery Time : Depending upon ordered quantity
Additional Information:
Payment Terms : T/T
Packaging Details : Export Packaging
Delivery Time : Depending upon ordered quantity