Pratham Industries

Bilaspur, Chhattisgarh

Conveyor Idlers are used to carry or convey conveyor belt loaded with bulk material. These carrying idlers are fabricated from different materials such as heavy guage steel tubing or seamless steel tubing, depending upon the requirement and their applications. These idlers are specially designed to provide smooth transition of bulk material for long period of time and are available with impact rings made of special shock absorbing compound. Troughing idlers are use for conveying bulk materials, and are designed and manufactured with Troughing angels of 20 and 30 normally. Idlers of 45 trough angle or any other angle are also manufactured as per customer's design and drawings. We can also design manufacture and supply 5 rollers type idlers. Mounting brackets are manufactured out of standard steel sections to have rigidity and stability of the frame. Shafts are manufactured out of Carbon steel bright steel bars suitable for any torsion load and bending movement.

Draton rubber disc idlers are known as Impact Idler fitted with rubber rings made from natural / Synthetic / Neoprint material. The fixing arrangement and dimension of rings are suitably design for easy replacement and interchange ability which protects the belt by absorbing impact at loading point. The troughing angle is 20 or 30.

Conveyor Idlers are used to carry or convey conveyor belt loaded with bulk material. These carrying idlers are fabricated from different materials such as heavy gauge steel tubing or seamless steel tubing, depending upon the requirement and their applications. These idlers are specially designed to provide smooth transition of bulk material for long period of time and are available with impact rings made of special shock absorbing compound. Troughing idlers are use for conveying bulk materials, and are designed and manufactured with Toughing angels of 20 and 30 normally. Idlers of 45 trough angle or any other angle are also manufactured as per customer's design and drawings.

We can also design manufacture and supply 5 rollers type idlers. Mounting brackets are manufactured out of standard steel sections to have rigidity and stability of the frame. Shafts are manufactured out of Carbon steel bright steel bars suitable for any tensional load and bending movement.

Using the international standard designing and manufacturing technology, our company has improved the designing and production ability to a higher level. The Rollers produced here enjoy minimum revolving resistance, long life, small maintain work and high load capability.
Our company adopts special fine welding steel pipe for Roller, and does puncture processing in the tube. The roundness is controlled in special tolerance scope. The axle is according to standard tolerance and manufactured by fine cold drag steel. The bearing housing has been manufactured after stamping many times by the cold griped steel.
The Roller shell and bearing housing have been welded together by the automatic welding machinery hand. Then it forms a whole high strength structure.
The bearing, which uses the world famous brand, is the big roving crack, deep groove ball and double sealing bearing. It makes the Roller has the ideal static and dynamic balance that is better than the national standard.
The above technical conditions can guarantee the Roller enjoy 10000-15000 hours of working life.
At present, the Roller series products include the carrying Roller, the return Roller, the impact Roller, the training Roller, the spiral Roller, the Roller with rubber rings, etc.

Caring Idlers ensures achievement of operational success of belt conveyor in a way. The shell is made from M.S. ERW black steel tube, pressed steel housing made from CRCA sheet, shaft of bright steel bar, sealing system consisting of (back seal, double labyrinth, moulded dust cover, a rain cap), single piece fabricated steel idler frame and rollers fitted with size resistant ball bearings that conforms to IS:8598

Range comprises of Toughing (3/5 rolls) for carrying, Return (1 roll) for return side, Troughing Impact Idlers (rubber lined), Flat Impact, & Return Self Aligning.

Minimum Information Reqd. While Sending Enquiry / Order :
1. Belt width
2. Degree of picking Idlers.
3. Angle size
4. Idler pipe size (OD)
5. Overall O.D. in case rubber lined idlers is reqd. for impact idlers.
6. Housing material i.e. CRCA steel or C.I. & so on.
7. Bearing size, type & make i.e. 6205 or 420205 & so on.
8. Quantity in Nos.
9. Your detailed drawing, if possible.