Prakash Engineering Works

Ankleshwar Gidc, Ankleshwar, Gujarat

Ointment Manufacturing Plant :

Prakash is one of the leading manufacturer, supplier & Exporter of Ointment Manufacturing Plantin India.

We offer Ointment Manufacturing plants those are ideal for preparation of ointment cream. Features of Ointment Manufacturing Plant.

• Easily cleanable and completely untouched process, hence less chance of contamination.
• All contact parts made of Stainless Steel 316 and non contact part ss 304 material.
• All pipelines are electro polished from inside and joints are easy openable.

The efficient way for Pahrma Cartoning.

PEW 70 is a compact fully automatic capsule filling machine that can fill powder / pellets into hard gelatin capsules. The machine works on Tamping principal. The powder is formed into a slug and is delivered to the body of capsule. The auto capsule filling machine is designed to give output of 70, 000 capsules per hour with high filling accuracy and can fill capsule sizes 00, 0, 1, 2, 3 & 4 The actual production depends on the quality of capsules, characteristics of the filling powder / pellets and humidity condition. The capsule filling machine is made as per GMP standards. Contact parts are Stainless Steel 316 & other parts are covered with Stainless Steel 304 Salient Features of Capsule filling Machine 1. Compact design, covered with Stainless steel 304, acrylic doors with micro switches2. Temping system for Powder Filling with accuracy of + 3%3. Speed & other setting can set on Touch screen HMI4.Gauges are provided for easy change over Technical Specification of Auto Capsule filling machine OUTPUT 70, 000 capsules / hourMain Drive 3 Phase, 1.5 HP, 380/440V, 50 HzPowder Feeder 3 Phase, 0.25 HP, 380/440V, 50 HzDust Extractor 3 Phase, 2 HP, 380/440V, 50 Hz, 125 CFMVacuum 3 Phase, 3.00 HP, 380/440V, 50 Hz1000 Ltrs/min, 30CFM, 500mm 20 of Hg.

We are one of the leading manufacturer of Capsule filling machine, exporters of Capsule filling machine & Suppliers of Capsule filling machine in India.

Designed to serve the need of R & D purpose, small batches, trail run for large scale as well as regular production in small scale pharmaceutical companies. The 300 holes GMP model manually operated hard gelatin capsule filling machine is the most widely used machine of its kind in the pharmaceutical industries. This machine is small and reliable for small units. Speedy and efficient operations are assured from numerous improvements introduced over many years of its wide and varied application in industry Simplicity of operation and the moderate output makes the machine ideal for - Large variety and low volume encapsulation operations. -Small manufacturing units.-Hospitals and pharmacies. -Filling of ayurvedic formulations and R&D laboratories.

Salient feature: New improved design gives negligible rejections and ensures better return on investment. Contact parts Stainless steel construction and use of non- corrosive approved materials eliminates contamination and facilitates easy cleaning. Simple design and robust construction ensure long life and trouble free operation.Table and partial filling attachments can be offered to suit filling of specific formulations.Precision manufacturing technique ensures inter changeability of size parts and spares.Easy maintenance and read availability of spares reduces down time of the machine drastically. All the loading plates are made of S.S. 304 quality.

Technical Details: 1. Out put 6000+ capsules/ hour for capsules of oo to 5 Depending on formulation and operator skill.2. Weight 48 Kgs.3. Gross Weight 78 Kgs.4. Case dimension 508 x 508 x 460 H.

Prakash is one of the leading manufacturer, supplier & Exporter of Tippers in India.

• Tipper is Easy to operate and clean.
• Totally closed operation to avoid dusting.
• Connect with granulator for continuous discharge.
• Tipper is Easy to clamp with fluid bed dryer bowl.
• MOC SS 304/3I6.

An economic design makes PEW-TI-UMD - 100 a truly CGMP mobile and versatile in operation and maintenance. A high speed and efficient elevating De - burring and de-dusting machine, is designed and developed to remove dust and burr of all shapes of tablets accurately and efficiently. Salient Features : Compact in size and excellent finishing.Machine constructed in Stainless Steel.Faster dismantling and assemblingTelescopic Height adjustment provided.In build S.S. - 316 contact partsMaintenance freeIn build PU wheels with S.S.body.In build vacuum and air connection. Technical Details : Elevating De - duster : Model PEW-TI-UMD - 100Charging Height : 675 mm to 875mmDischarging Height : 750 mm to 950 mmTotal hight : 885 mm to 1085 mmO/P Dia 6 mm Tablet : 250, 000 tablets / Hr.Passage Size : 120 mm x 50 mmDedusting Distance : 2.25 MetersTotal Weight : 50 KgsPower Supply : 230 VAc / 01 Phase / 50Hz.

The filled ampoules are loaded in to the infeed chute from where they are transferred in batches by an index wheel onto a linear transfer rack. The rack transfers the ampoules onto the inspection station, where spinners spin the ampoules at a predetermined RPM so that a vortex is formed. Illumination from behind the ampoules assists in light refraction of particles/fibers . An operator views six ampoules through a magnifying glass

Salient features: All contact parts in stainless steel.and approved engineering plastics.Spinning of ampoule/vial.Magnifyed view with back lightingClear view of six ampoule/vial.Modular and compact ejection system.Rotation of spinners can be adjusted to give desired vortex on liquidEasy access for cleaning and maintenance.Large inspection to transport time ratio.Facility of repeat cycle.PLC assisted failsafe rejection.Counters for good and reject products.

Technical Specifications: Output(Ampoules) : 60-72/minuteOutput(Vials) 48-56/minuteElectrical Ratings : 3ph. 415V. 50 cps. (4 wire)0-75 HP main motor0-25 HP spinner motorNet Weight : Approx. -450 Kg.Handling Range (in mm) :Diameter Min. 9 Max. 15 mmHeight Min. 60 Max. 116 mm

Multi Mills are mostly used for wetings and drying granulations, pulverisations etc., in Pharmaceutical Industries, Chemical Industries, Cosmetic Industries, Ceramic Industries, Colour Industrie Industries, Dyestuff Industries, Food product Industries etc. It also finds application in Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plasitcs and Resins industries.

SPECIAL FEATURES :

• All contact parts are made out of SS304 quality material ( SS316 quality is optional )
• Sieves available in sizes of 0.5 to 12mm hole dia
• 12 nos. beaters with knife edges and impact edges & 02 nos. scrapper blades
• In GMP Model complete body cladded with SS304 and polished to the matt finish & in Standard Model excluding product contact parts, all other parts made out of C.I. or M.S. and painted.
• Higher output with process uniformity
• All contact parts can easily be dismantled and cleaned for change of product
• Wide range of SS perforated screens available
• Reversible direction of blade rotation
• Different size of screen / speed / number of blade / direction of rotation of blade can be selected
• Beaters and scrapper blades made in stainless steel can be easily dismantled and cleaned
• Cylindrical screen for continuous output
• Mill with motor, electrical switchgear along with pillar are mounted on a base plate with castors for mobility
• Flame Proof electrical motor can be incorporated
• Designed for continuous operation
• Widely used for wet and dry granulation, pulverization, etc.
• D.O.L. starter provided with reversible switch
• Extra sieves available in sizes of 0.5 to 12 mm hole dia. made out of SS304 / SS316.
• Pharmaceuticals, Chemicals, Cosmetics, Ceramics, Colours, Dyestuff, Food products, Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastics and Resins Industries.

  OPERATION : MULTI MILL is designed to utilize the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to control the particle reduction. Material fed in to the processing chamber moves to the periphery and passes through the screen radially and tangentially. After completing the processed material it will be get collected in to the container kept below the processing chamber. Output & quality of the final product will be depends on three main factors Shape of beaters (knife/impact edges), Speed & Screen.

  Multi Mill, Manufacturer, Supplier and exporter of multi mill

Fully automatic capsule filling machine is the newest designed equipment , which totally meet GMP, ISO, and USA FDA requirement. This machine is very nice, decent, and easy to operate, especially the electrical control cabinet is independent from machine, which meet the requirement of FDA and CE, regarding to the safety of the operator.

This is a newly created full-automatic closed intermittent capsule filling machine with multiple tamping stations.It completes the following process:feeding capsule, detaching capsule, filling, ejecting defective capsule, closing capsule, discharging finished capsule automatically. Machine features:

This machine can be equipped with vacuumm loader for capsules and powder, which reduces the wokers cost, and all the operation is conducted on the touch screen, which is a highly automation machine of water, electricity and pneumatic.

1. Accurate orientation, Capsule vacuum positioned mechanism to make the capsule upload percentage over 99%.2. Freely adjusting dosage, easy speed selection and closed capsule length adjustment.3. PLC program control panel with LCD.touch screen operation, and monitoring function.4. Displaying in-time speed and accumulative output.5. Auto-trouble shooting, lack of material, lack of capsule, block in material channel and other mechanical trouble, make alarm and stop automatically.6. Electrical Appliance control system approved to CE, and international standard.7. Quick and accurate change part set-up, easy to remove rotary table and ring carrier assembly.8. Fully enclosed dosing stations and rotating table for integration of the whole capsule filling plants.9. working station cam runs under the good lubricating condition, extends the operating life of change parts.cam is made by USA HASS CNC machine. Technical Parameters Model PEW-NC-NJP800Output 48000No. of die orifice 6Filling percentage = 99%Power (kw) 380V.50Hz 3.5KWVacuum 27m3/h -0.02-0.08MpaMachine dimensions 1350*1020*1850Weight (kg) 850KgNoise emission < 73dB(A)

Prakash is one of the leading manufacturer, supplier & Exporter of Pilot Ointment Plantin India.

Catering to the demand of pharma & cosmetic industries for cream manufacturing, these precision engineered pilot Ointment plants are attuned to international quality standards. These pilot Ointment plant are fabricated by us using highest grade of rust proof materials, that make them highly durable in quality. Our pilot Ointment plant are characterized by precise dimension, high tensile strength and superior functionality. We can custom design them in compliance with specifications of our clients.

For mixing , Granulation, Agglomeration, Drying, Blending as well as coating of Particles/ Pellets / Granules/ Beads. In Conventional production models, the AHU, Exhaust Air blower , Explosion duct can be located as per the lay out of your choice. Process ducting can be done as per your requirement and room layout cGMP filtration units with better efficiency Air filters can be supplied both in inlet and exhaust, for dust free air. Separate solution preparation unit with solution holding tank and stirrer is supplied along the machine for supplying the solution to spray on the product.

FEATURES

Inlet Air Handling Unit: This unit will provide conditioned air to process your product Bottom chamber with inlet Air plenum, Gun chamber with removal nozzle fixing arrangement, product container with Wurster column , distribution plate, Sampling port etc. Retarding chamber / Expansion chamber with light / sight glass. Top chamber with filter bag & shaking cylinder mounted on the top. Spare product container with distribution plate, Sampling port etc. For drying /Granulation. Spare retarding / Expansion chamber with Top Spray Port Nozzle fixing arrangement, Light /sight glass Exhaust Air Fan- to keep the process in a fluidized bed Ducting Both inlet & Exhaust ducting with dampers. Automation Controls(PLC): All Pneumatic & Electric controls with various receipes and levels to provide you with reproducibility, reliability, accuracy and cGMP

Peristaltic Pump for spraying liquid on your product