Prakash Engineering Works

Ankleshwar Gidc, Ankleshwar, Gujarat

Suitable for ampoule, vial, oral liquid and other small round bottle automatic printing, tray forming and feeding in tray. This machine is an improved product innovated by our company that incorporates pneumatic-photo-electro-mechanic, controlled by PLC and man-machine interface operation. It meets packing requirement of small round bottle as ampoule for automatic printing, tray forming, feeding and cutting. It is featured by compact construction and convenient operation.

Model:

• Model PEW-IDPB250/PEW-IDPB320/PEW-IDPB350
• Cutting Frequency (times/min) :10-30/10-30/10-30
• Production Capacity (pcs/h) :12000-30000/13000-35000/15000-38000
• Max. forming area and depth (mm)240(310/340)14026(Standard depth: 14
• Travel Range (mm) :40-150 (Can be lengthened to 180mm as user's requirements)
• Air Pressure (Mpa) :0.4-0.6
• Air Supply :=0.35m3/min
• Total Power :380V/220V 50Hz 6.2kw
• Main Motor Power (kw) :1.5
• PVC Sheet (mm) :0.25-0.5250 (320/350)
• PTP Aluminum Foil (mm) :0.02-0.035250 (350)
• Dialysis Paper (mm) :50-100g250 (350)
• Mould Cooling :Tap Water Or Circulating Water
• Weight (kg) :1600/1900/2100

Features:

• Automatic production line of up and lower heating, positive press forming (tray forming), printing, automatic feeding (feed in tray) and cutting.
• Equipment with mechanism checking device, eject empty or lack packing tray automatically. Blister forming, heat-sealing, lot number embossing, avulsion line impressing and cutting etc all adopt gear mandrel orientation, each can move freely in the mandrel when rotating the hand wheel, and the machine equipped with a staff gauge and tightening nuts for calibration and orientation.
• It can line with labeling machine in front and cartooning machine in back part, carry out the whole automatic production line.
• Main transmission part adopts parallel axis and bevel wheel speed reducer. Forming, heat-sealing and impressing moulds adopt bolt orientating which leads to precise orientation, easy to change mould and material saving

Blister packing machineis suitable for both the Cold Forming and thermo Forming blisters. The machine is suitable for Large batches.
IPEC-A-44EXL Flat Forming Flat Sealing intermittent running, having Format area 230 x 140mm.The machine is suitable for Large batches Base Materials : PVC/PVC-PVDC/ACCLAR/TRIPLEX/PP/ALU-ALU (OPA). Lidding Material : Aluminium with Heat Sealable Lacqure Coating.
We are leading manufacturer, supplier & exporter of Blister packing machine in Gujarat, India.

Salient Features of Blister Packing machine:

• Packing speed : 40Cycles/Min for Thermo-forming 35Cycles/Min for Cold-forming
• Feeding system : Auto feeding system by PLC logic with Pneumatic Combination
• Servo Drive Indexing: Servo web indexing by rigid PLC logic
• Operator Interface: User friendly MMI Touch screen
• Pneumatic Operations: FESTO make fast responsive, Oil free, minimum wear and tear, easy maintenance and universal availability of brought out.

The PEW-RP-MACAV1 is suitable to Blister Pack 1ml, 2ml and 5ml Ampoules. The machine has a unique cantilever design with frontal format part accessibility in a modular balcony type construction. The basic machine comprises of mild steel chassis with SS 304 frames welded and bolted to form a rigid frame device structure on which various modular stations are mounted in balcony design (from GMP compliance and pharmaceutical sanitation standards).

Floor Dimensions

• Machine Width 1180+/ - 2%
• Machine Height 1920+/ - 2%
• Machine Length 3870+ / - 2%

Salient Features:

A base film draw of station cantilever to the outside on the base of the machine allowing easy operator accessibility. The loop sensor to indicate the end of forming reel. Pre-heating station comprising Teflon coated pre-heating platen used for heating the thermo formable base film.

• Forming station ? Pneumatically activated plug assist for deep draw cavities in thermo formable material.
• Special ampoule shuttle feeder to feed the ampoules gently into the formed web.
• Lidding foil: draw of loop sensors to indicate lidding foil exhaust.
• Batch code printing using mechanical and Pneumatic control for printing batch information on the lidding film.
• Sealing station
• Seal web guide to cool the hot sealed web to ensure uniform sealing.
• Linear indexing: servo assisted linear indexing for ensuring accurate indexing of the sealed web without leakages.
• Punching tool: This shears of the blister form the web.
• Trim re-winder which collects the trim after punching externally to the machine ensuring no waste within the machine area.
• An outfeed conveyor to convey the punch blister parallel to the web transport direction.
• PLC to sequence and synchronise the various operations of the machine.

Technical Specification:

• Max Machine Speed 20-25 Cycles per minute
• Max Forming Area 222mmX175mm
• Min Pack Size 40x60mm
• Optimum Forming Depth 25mm
• Max Reel Diameter 440 mm
• Max Lidding Foil 220 mm
• Max Core Diameter 70-76mm
• Net Weight Approx 2500 KG

We are leading manufacturer, supplier & exporter of Strip Packing Machine in Ankleshwar, Gujarat, India.

To pack Pharmaceutical products, tablets, capsules, lozenges etc.Salient features ofStrip Packing Machine:

• Heat sealable flexible packing web, cellulose films, Aluminium foils, poly supported packing material, BOPP etc
• Packing Material core diameter Max 75mm Min 65mm, Maximum Web diametter 250mm
• Durable
• Easy to operate
• Air tight sealing
• Vibration less

01 Type:

• Centre Electromagnetic Vibrator Feeding.
• M.S. fabricated body with adequate inspection windows;
• SS Hopper mounted on telescopic adjustable stand made of SS.
• SS Cladding all over the body of the machine of SS 304 and all contact parts of SS 316only.

02 Drive:

• 0.50/0.75 H.P. 3 ph. 440 V. 1440 R.P.M./TEFC Electrical motor.
• Oil immersed Reduction Gear Box , Universal Mounting Type.

03 Variable Frequency Drive (VFD) for speed variation. MITSUBISHI:

• Cam operated cutter assembly with spring loaded brake belt.
• Set of draw brushes to draw out sealed strip from rollers with vertical slitters to slit sealed strip.

04 S. S. Packing Material Holder Assembly:

• 2 sets of front adjustable type of friction brake system with foil running tube.
• Heater : Cartridge Heaters for heating sealing rollers as per our catalogue specifications.
• Temperature is controlled by 2 sets of Digital Electronic Temperature Controller to control both sealing rollers.

05 Special Electrical Control Panel of S.S. consisting of :

• ON, OFF, INCH controls and extra INCH control near Clutch handle.
• DOL Air Brake contactor for heater, Amp Meter for heater, Indication lamps
• Digital Counter cum speed indicator, MCB etc.

06 Batch Coding Unit:

• Felt type ink roller, nylon stereo rings mounted on bracket.

We are leading manufacturer, supplier & exporter ofPouch Packing machinein Ankleshwar, Gujarat, India.

Designed for medium Sachets, Bags, Pouches. The vertical form fill seal packaging machine with volumetric cup filler is best and most economical solution for packing needs of many industries. OurPouch Packing machineform bags, sachets or pouches using lay flat flexible rolls, and fills the product followed by sealing the bag. This Pouch Packing machine is used to make center sealed, three side sealed and four side sealed pouches / sachets / bags.

Salient Features of Pouch Packing Machine:

• Fully automatic, compact and robust machine.
• Top quality components and best workmanship
• Simple and user friendly machine
• Low maintenance and low operating cost
• Digital Temperature Control system
• All Product contact parts are made up of Stainless Steel (food grade)
• Customized to meet specific requirement.
• Require Single Phase power supply only PEW-MK-101C
• Capacity / Filling range 0.5 to 10 gms, 10 to 50 gms, 50 to 100 gms and 100 to 250 gms
• Operational Speed / output 20 to 70 bags per minute (depends on flow characteristics of product and bag size)
• Sealing Type 4 Side Seal, 3 side Seal, Center Seal (pillow pack)
• Filling System Volumetric Cup Filler
• Filling Accuracy +/- 2 % Depend on the nature of products
• Packaging Material Any heat sealable film, laminated film in roll form
• Film Size Max. Width: 50mm-350mm Max. Length : 40mm-240mm
• Power 0.5 HP Motor, 220V Single Phase, 50Hz
• Net weight of m/c 380 to 450 Approx.
• Dimensions 1200mm x 840mm x 1960mm (L x W x H)