Prakash Engineering Works

Ankleshwar Gidc, Ankleshwar, Gujarat

We are leading manufacturer, supplier & exporter of Shampoo Mixers in Ankleshwar, Gujarat, India.TheShampoo Mixersassemblies are consists of series of paddles types blades, pitched or flat, of appropriate shape. Here two consecutive blades move in opposite direction which creates laminar thinning of the material & facilitates uniform mix. Paddle type blades mounted on scrapping arms & welded to hollow shaft, have independent drive & has bottom support also. Paddles mounted on internal shaft creates relative movement of the material.
The vessel shall be suitable for 700mm vacuum and internal pressure of 3 kgs/CM2. There will be a suitable outlet provided for the product discharge.

Paddles mounted on internal shaft & hollow shaft rotates in anti-clockwise & clockwise direction respectively. TheShampoo Mixeris designed & fabricated to withstand perfect vacuum applied during the process for optimum mixing & to eliminate air entrapment as surfactant has tendency of forming suds.
The vessel shall have a shell of suitable thickness with a hemispherical bottom and flanged top dish made out of S.S.304 plate. There is provision of bottom entry homogenizer in the same vessel which homogenizes all ingredients & hence there is no need to go for external inline homogenizer otherwise problem of aeration will increase process time.

ADistillation Columnis an essential item which used for the distillation of liquid mixtures. This separates the mixture into its component parts or fractions.
Our range ofDistillation Columnis manufactured using optimum quality raw material, procured from reliable vendors. Owing to the quality and durability of our product, it has a high demand in the pharmaceutical industry.

TheDistillation Columnsare used for varied purposes, depending upon the desired liquid holdup, capacity (flow rates) and pressure drop. To meet the requirements of our esteemed clients, these are available in diverse specifications and designs.
We are leading manufacturer, supplier & exporter of Distillation Column in Ankleshwar, Gujarat, India.

We are leading manufacturer, supplier & exporter of Heat Exchanger in Gujarat, India.Heat Exchangerof IPEC, which are used in main chemical, petrochemical, food and processing industry, have very important role in heat transfer processes such as reheating of water, condensate cooling etc. Having long manufacturing tradition, using reliable calculations and quality materials for their production, we made broad network of satisfied users inside the country and in the region.

Technical Data of Heat Exchanger:

• Working gauge pressure - 40 bar.
• Working temperature - 400 C.
• Exchangers surface - 2.5m3 - 2000 m3.
• Working media - water - water.
• Steam - water, oil - water.

Usage of Heat Exchanger:

• Reheating of water.
• Condensate cooling.
• Technical water heating for the internal use.

Advantages of Heat Exchanger:

• Long life cycle.
• Water heating on high temperatures (huge temperature differences).
• Massive output parameters coming out of small input parameters.
• Quick response during the starting process.
• Regulation on the output in the range from 0 to 100%.

This product, an auto assembly line, is used for small round bottle printing, tray forming, feeding in tray, cartooning packing. The structure is compact and convenient operation. It integrates the photoelectron, mechanics, electric and pneumatic, controlled by PLC, driven by servo motor, automatically folds leaflet and finish cartooning packing. It adopts sensor monitoring to coordinate the operation of each section.
If any error takes place, it can stop automatically and display the report so as to solve them on time. With advanced detection system, the line can detect and recognize the empty or lack packing tray or lack packing carton to achieve 100% finished product. The tray mould can be made according to customers requirement.

Technical Specification

• Cutting Frequency (Times/min) 10-30
• Capacity (Box/min) 50-100
• Max Forming Areas And Depth (mm) 34015026
• Travel Range (mm) 40-160 (Can Be Lengthened To 180mm As User's Requirements)
• Air Pressure(Mpa) 0.5-0.7
• Volume of Air Consumption 20m3/h Pressure: 0.5-0.7 Mpa
• Total Power 380V/220V 50Hz 8kw
• Main Motor Power (KW) 3
• PVC Hard Pieces(mm) 0.15-0.5350
• PTP Aluminum Foil (mm) 0.02-0.035350
• Dialysis Paper(mm) 50-100g350
• Carton Specification Weight: 250-350g/m2
• Max. size: 200x80x50mm
• Min. size: 70x30x15mm
• Leaflet Paper weight : 55-65g/m2
• Max. size: 250x190mm (LW)
• Min. size: 100x100mm (LW)
• Mould Cooling Tap Water Or Circulating Water
• Overall Dimensions (mm) 700013501700 (LWH)
• Weight (kg) 3500

Receiver tankare used for storage of Chemicals, solvents and any type of liquids in small quantity for chemical, pharmaceutical, biotechnology and food processing industries. We manufactureair receiverthat serve the dual purpose of compressed air storing and delivering it when the compressor is not running. Other function of air receiver is to serve as a pulsation damper and moisture trap. Our air receiver come in wide range.
We are leading manufacturer, supplier & exporter of Receiver tank in Ankleshwar, Gujarat, India.

The stainless steelreceiver tankcan easily be used with air compressors. It is Manufactured using stainless steel of grade SS304 and SS316, our stainless steel receiver tank have a capacity of 100 ltrs to 10000 ltrs. Receiver tank can be fabricated in various customised designs and options such as shape, capacity and material of content. In shape i. E. Vertical, horizontal, rectangular and capsule.

The conveyor belt brings the container or products from the labeling/blister/strip machine. Thepacking conveyor beltis having stainless steel table top with moving endless sandwich belt in the center. Tabletop is fixed to the same structure made out of SS square pipe & supported on adjustable bolts. Tabletop is of 12 inches working space on both side of the conveyor belt for final visual inspection & packing into the box.

Salient Features of Packing Conveyor Belt

• Structure is made of S.S. 304, 30 mm sq. pipe, 16 SWG with matt finish.
• A/c frequency variable drive.
• Belt-alignment system for long life & straight running of belt. Direct gear drive.
• Length can be made as per customer requirement.
• S.S. elegantly matt finishing.
• Adjustable height of conveyor belt, to align with other machine of the line
• Self-alignment bearing for easy maintenance.
• Rigid vibration free construction for trouble free performance.
• Direction of Movement Left to Right Speed** 7.5 Mtr./Min. upto 12 Feet Long 12 Mtr./Min. from 13 Feet to 24 Feet Long
• Power Characteristics** 0.25 HP/220 V/50 Hz up to 12 feet long 0.5 HP/220 V/50 Hz from 13 feet to 24 feet long.
• Height of Conveyor** 860 mm to 910 mm
• Belt width** 9 or 12 as per requirement.
• Belt Details** PVC, endless 2 ply sandwich , 2mm thickness.
• Machine Dimensions** 9 width belt As per requirements (L) x 830 mm (W) x 910 mm (H) 12 width belt As per requirements (L) x 900 mm (W) x 910 mm (H)
• Case Dimensions** 9 width belt As per requirements (L) x 1050 mm (W) x 1150 mm (H) 12 width belt As per requirements (L) x 1100 mm (W) x 1150 mm (H)
• Net Weight Depend on Length
• Gross Weight Depend on Length

IPEC is one of the leading manufacturers, suppliers & Exporters ofRibbon Blendersin Gujarat, India.
TheRIBBON BLENDERis an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximately two third of the volume of the container ofRibbon Blenderis filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

Specail Feature of Ribbon Blender:

• All contact parts are made out of SS304/SS316 or SS316 L quality material.
• Maximum care has been taken to ensure safe operation of the unit.
• Inching facility for stirrer for discharge of material.
• Discharge height can be adjusted, if confirm with order.
• Operating panel provided for safe operation of blender.
• Centrally located material discharge valve. ( Butterfly / Sliding Valve )
• Dust proof top cover with window provided.
• General structure completely made out of mild steel and painted in Standard Model & the same is cladded with SS304 in GMP model.
• Safety Guards and Covers made out of SS304 in GMP Model & made out of mild steel in Standard Model.
• Legs made out of MS and painted in Standard Model & same will be cladded with SS304 in GMP Model.

Panel provided with following facilities in 500 Liters & bigger model. In Small model only D.O.L. starter provided for On-Off operation of the motor.

• Three phase indication facility.
• D.O.L. starter for on-off operation of motor.
• Emergency stop provided in panel.
• Digital timer for batch time setting.
• Ampere meter to indicate load of motor in ampere.
• Inching push button with selector switch for inching operation during discharge of material.

Automatic Rotary Piston Filling Cum Sealing Machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine, work on volumetric principle with rotary motion. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. No container No filling & No Sealing system arrangement is standard features of the machine.

Salient Features of Automatic Rotary Piston Filling Cum Sealing Machine

• Motorized Height Adjustments.
• Automatic chain washing system for conveyor belt.
• In-built pre-inspection.
• Nitrogen Flushing.
• Cap Elevator to feed caps to the cap feeding bowl.

Technical Specifications of Automatic Rotary Piston Filling Cum Sealing Machine

• Model PEW-N-RFSC-4/4
• Output/Hour* 1500 to 6000
• Number of head/Syringe/cap 4/4
• Direction of Movement** Left to Right
• Fill Size*** 30 ml to 200 ml
• Height of Conveyor ** 910 mm to 960 mm Adjustable.
• Machine Dimensions** 3050 (L) x 1400 (W) x 2200 (H)
• Case Dimensions 3250 (L) x 1600 (W) x 2400 (H)
• Net Weight 2400 Kgs
• Gross Weight 2950 Kgs

User friendly reliable and safe solution for the high speed filling needs. Dosing syringes driven by separate brush-less motor. Ampoule sampling unit without stopping the machine. Possibility to memorize various parameters of different ampoule sizes. We are LeadingManufacturer of Ampoule filling machine, supplier of Ampoule filling machine, Exporter of Ampoule filling machine in Gujarat, India.Manufacturer of Ampoule sealing machine, supplier of Ampoule sealing machine, Exporter of Ampoule sealing machine in Gujarat, India.

Salient features of Ampoule Filling and Sealing Machine

• Self centering grippers for the transport of all ampoule diameter within the size range without the need to change.
• Ampoule neck centering during gas flushing and filling
• Possibility of gas flushing before, during and after the filling.
• AISI 316L dosing syringes without gaskets.
• Drip free adjustment for media of different viscosity.
• Possibility of direct connection to sterilizing tunnel.
• No ampoule no filling function.
• Fully accessibility allows easy maintenance.
• Fast change-over due to extremely limited number of parts to be replaced.
• Individual micro metric adjustment of the syringes.

Other features of Ampoule Filling and Sealing Machine

• Dosing syringes driven by separate brush-less motors
• Ampoules sampling unit without stopping the machines
• Possibility to memorize various parameters of different ampoule size
• The ampoule is transported by in-feed conveyor in feed scroll and ampoule transfer into transport rack
• Ampoules are advanced per machine stroke
• Centering of ampoules necks during gas flushing and liquid filling
• Elimination of burned off ampoules tips by clipper and ejection into separate container
• Discharge of filled and sealed ampoules into discharge tray.

Depyrogenation tunnels is designed to sterilize and depyrogenate glass containers The process is done maintaining and ISO 5 environment along the whole length and width of the conveyor belt complying with ISO 14644-1 requirements , they are designed to allow higher output in a more compact body with better control of the process parameters.

Salient features of Sterlization and Depyrogenation Tunnel

• Each independent filter plenum is provided with filer integrity sample port
• The equipments conveyor belt is monitored and alarm stats is activated if it operates outside the belt speed set points
• Provision for ports to allow introduction of Validation thermocouples in each zone
• The tunnel is provided with full integrated vial flow control logic to allow automatic stops and restarts of the equipment.
• All filter modules have differential pressure gauges to mointor pressure. Pressure switches with high and low alarms.
• When the tunnel is not in use it can be operated in night -mode to save energy while preventing contaminations.

The machine is used for full/partial wrap around labeling on different size of round containers. TheAutomatic Vertical Sticker Labeling Machineis one of the most users friendly. The machine is used for full/partial wrap around labeling on different size of round containers. It is capable of labeling up to 150 containers per minutes depending on products and label size. The automatic model is equipped with roller spacing device resulting in a simple operation with No change parts required.

Salient Featuer of Automatic Self Adhesive Vertical Labeling Machine

• High production speeds.
• Stainless steel 304 construction.
• GMP design.
• Accurate label placement.
• Full security package including counter.
• Product data storage facility.
• No change parts requirements.
• Very less down time for change over.
• Suitable for Glass, Plastic, Pet, Tin, Corrugated containers.

Technical Features of Automatic Self Adhesive Vertical Labeling Machine

• Direction of Movement Left to Right
• Output/Hour* 3600 to 9000 Nos.
• Electrical Specification**
• Conveyor Motor 0.50 HP, 415 Volts, 50 Hz
• Pressing device Motor 0.25 HP, 220 Volts, 50 Hz
• Sticker Roll Servo Motor 400 W
• Height of Conveyor** 860 mm to 910 mm
• Machine Dimensions** 1835 mm (L) x 600 mm (W) x 1450 mm (H)
• Case Dimensions 2050 mm (L) x 800 mm (W) x 1650 mm (H)
• Net Weight 350 Kgs.
• Gross Weight 600 Kgs.

rapid mixer granulatoris designed to meet special needs of tablet manufacturing technology. This is achieved by reducing processing time, more homogenous mixing, uniformity of granule size and above all maintaining improved hygiene compliant to gmp norm.
we are leading manufacturer, supplier & exporter of rapid mixer granulator in ankleshwar, gujarat, india.

• standard processing duration
• dry mixing approx 3 - 5 mins
• wet mixing approx 5 - 10 mins
• wet granulation approx 5 - 10 mins
• discharge approx 1-15 mins
• above time may vary from material to material.

rapid mixer granulator improved processing:

• uniform distribution of all formulation ingredients.
• short mixing and granulation time.
• useful working capacity of upto 80% to 40% of bowl volume.
• uniform granules by gentle processing.
• wide range of applications.
• easy scale up & scale down between machine sizes.
• bowl shape design to have no dead spaces.

ipecsrapid mixer granulatorcan be offered in 10ltrs. R&d & 25ltr. / 50ltr. For r&d or pilot plants. The process parameters derived in the lab/pilot scaled up into production machines. These machines can also be offered with plc's.

Working on volumetric principle, the unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. Thesemi automatic volumetric liquid filling machineis precision built on sturdy welded MS frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine. Working on volumetric principle

Salient Features of Semi Automatic Two Head Volumetric Liquid Filling Machine

• Containers have to place manually below the filling nozzles at platform of machine
• Where motor operated syringes fill desire pre set volume in container.
• Bottle guide is provided for precisely match for centering of container below nozzles to avoid spillage of liquid on container.
• The dosing block with a hexagonal bolt fitted below syringes.
• This means fill size can be easily set.

Technical Details of Turn Tablet Scrambler & Un Scramble

• Output/Hour* 700 to 2400 containers
• Number of head/Syringe 2 Nos.
• Fill Size 5 ml to 1000 ml
• Electric Specification** 1 HP / 415 Volts / 50 Hz (Main Machine)
• Machine Dimensions** 925 mm (L) x 700 mm (W) x 710 mm (H )
• Case Dimensions 1200 mm (L) x 900 mm (W) x 900 mm (H)
• Net Weight 120 Kgs.8. Gross Weight 275 Kgs

Highly efficient machine with elegant look, consists of conveyor, vibrator, feed worm, container holding star plate & pressing plate. The feed container moving on conveyor belt are feed into an In-feed star wheel through In-feed worm, star wheel bringing the sealed container below the pressing plate, mean while the sealed bottle pickup a cup from the delivery chute of bowl, where the body and the neck of the container are positioned below the pressing plate, where the pressing plate press cup gradually & performing perfect operation of cup pressing.

Salient Featuers of Automatic Measuring Dosing Cup Placement & Pressing Machine

• No container no cup arrangement.
• SS elegantly matt finished body Single motor synchronizes conveyor, star wheel, & platform turret.
• Adjustable height of conveyor belt, to align with other machine of the line.
• Specially designed hopper is provided to increase storage capacity of bowl.
• Low noise level, low power consumptions.
• Self lubricating UHMW- PE guide profile for low friction wear surface, smooth and noiseless conveying.
• SS cladding or hard chrome platting of all exposed parts to ensure long life and resistance against corrosion.
• A/C drive to synchronize, Conveyor, Star wheel and Platform turret & capping bowl.
• Universal coupling for quick and easy setting of In-feed worm

Technical Specification of Automatic Measuring Dosing Cup Placement & Pressing Machine

• Model PEW-MP-MCPP-150
• Output/Hour* 3600 to 9000 Bottles
• Direction of Movement Left to Right
• Electrical Specification**
• Main Motor
• Cap Feeding Bowl
• 0.75 HP / 220 Volts / 50 Hz.
• 300 Watt Magnetic Coil
• Height of Conveyor** 860 mm to 910 mm
• Machine Dimension** 2135 mm (L) x 1020 mm (W) x 1800 mm
• Case Dimensions 2250 mm (L) x 1150 mm (W) x 2200 mm
• Net Weight 500 kgs.
• Gross Weight 850 kgs

We are leading manufacturer, supplier & exporter of Tube Filling Machine in Ankleshwar, Gujarat, India.

Suitable for pharmaceutical and cosmetics industry. These PlasticTube Filling MachineSingle Head have a pump speed 120 strokes / min while filling speed depends on filled volume / bulk density of material / tube material.

Salient Features of Capsule filling Machine:

• Main Casting Frame Assembly
• Spring Loaded Aluminium Tube Holders for One Tube Size
• S.S. 316 Moulded Pump Housing
• Pump Insert for filling 1 to 8 cc. Or 6 to 72 cc. Or 25 to 250 cc.
• 90 Ltr.S.S. Hopper, Acid Proof, Single Wall [S.S. 316]
• 1.5 H. P. Geared Motor with Sprockets for different Speeds
• Blow Off Device ( Rat Tail Cutting Mechanism with One Size of Pipe)
• Automatic Tube Ejector
• No Tube No Fill Assembaly
• Size Parts for Tube Size with one products, (Nozzle, Release Ring Spindle, etc)
• Overload Clutch
• Stainless Steel Chain Link
• Furgusion Gear Box Indexing System
• Cladding, Control Panel, Switch Boxes and all covers- S.S. 304 Make
• Electric Hot Air Tool, With Leister Make Cartridge Electronically Adjustable bet. 20 Deg.To 650 Deg., Voltage 220 V, Capacity 3000 Wattage Max. Temp. 650 Deg. C., Max. Air Flow : 400 Lt. Per Min.
• High Pressure Blower, with Capacitor Air Flow : 1200 Lt./Min., Static Pressure: 80 MBAR, Weight : 8 Kg.
• Mechanical Sealing System & Engraving Coding System
• Mechanical Trimming System
• Cooling Jacketed Sealing Jaw S.S. 316 Make
• Electric Control Panel S.S. 304
• PID Electronic Digital Temperature Controller
• Cooling Jacketed Tube Heating System- S.S. 316
• Trimming Chips Throw-out Unit
• New Type Trimming unit
• Pressure regulator used for compact cylinder.
• Chilling Air Unit for Sealed Tubes
• Complete Unit Up & Down Mechanical System
• Electronic Digital Counter for Filled Tubes
• Electrical Buzzer Single System for Hot Air Gun Stoppage
• Two Bottom Drive Tube Registration Device (Photocell Unit)
• Two Automatic Tube feeder ( Casset Infeed Device ) with Four Cassets

Suitable for pharmaceutical and cosmetics industry. These PlasticTube Filling MachineSingle Head have a pump speed 60 strokes / min while filling speed depends on filled volume / bulk density of material / tube material.

Salient Features:

• Spring loaded aluminium tube holders for one tube size
• S.S. 316 moulded pump housing.
• Pump insert for filling 1 to 8 cc., 6 to 72 cc., or 25 to 250 cc
• 45 litre s.s. 316 hopper, acid proof, single wall with top cover
• 1 hp crompton motor and radicon gear box with separate drive system
• Automatic tube ejector
• Overload clutch for self centering chain & micro switch cut off system
• Safety cover and all safety electrical switches
• Blow off device (pneumatic cut-off system)
• No tube no fill assy. For all tube size.
• Electric hot air tool with leister cartridge electronically adjustable between 20 deg. To 650 deg. Voltage 220 v capacity : 3000 watts, max. Temp.650 deg.c, max. Air flow : 400 lt./min.
• High pressure blower, with capacitor air flow : 1200 lt/min. Static pressure : 80 mbar, wt.8 kg.
• Mechanical sealing system & engraving coding system
• Mechanical trimming system
• Cooling jacketed sealing jaw s.s.316
• Id type electronic digital temperature controller
• S.s. electrical control panel
• Cooling jacketed tube heating system s.s. 316
• Trimming chips throw out unit
• Pneumatic flow measure and pressure regulator with gauge
• Chilling air unit for sealed tubes
• Complete unit up & down mechanical system.
• S.S. cladding for machine as per gmp model requirement.
• Electronic digital filled tube counter.
• Electric buzzer single system for hot air gun stoppage
• Ferguson type indexing gear box for accuracy centering
• One bottom drive tube orientation device (photocell unit)
• One automatic tube feeder ( cassette device) with two cassettes

Technical Details:

• Output : 60fills /min
• Power Consumption :230V 380 to 415v 1KW (3 Phase) 3.3 KW (Single Phase)
• Compressed Air 2.0 KG/CM2
• Chilled Water 5 Amp at 10 C
• L. X. W. X. H. 2500MM X 1100MM X 2100MM
• Net Weight: 750 Kg

Our range oftablet coating pansis extensively used for sugar and film coating of tablets, pallets and granules. The unit comprises of ellipsoidal shaped pan fabricated using stainless steel sheet and mounted on the gearbox shaft, which is driven by an electric motor. These tabletcoating panare available in standard and GMP model with SS 304 or 316 contact parts.
We are leading manufacturer, supplier & exporter of Coating Pan in Ankleshwar, Gujarat, India.

Coating Pan Features of:

• The complete drive unit is enclosed in a sturdy cabinet
• Hot air blower with flexible SS Pipe heaters are provided with thermostat control for fast drying
• Heaters are interlocked with the blower motor therefore unless the blower is on, heater does not start

Inspection table is used to inspect the abnormalities in filling. Inspection table is equipment consisting of a three-track conveyor with a hood with lighting arrangement and visual inspection background of alternate black & white color. Inspection table have stainless steel structure with moving S.S. slat chain. Structure made out of S. S. square pipe & supported on adjustable bolts.

Salient Featuers of Online Bottle Visula Inspection Machine

• A/c frequency variable drive.
• Direct gear drive.
• Length can be made as per customer requirement.
• PVC black & white board as per GMP norms.
• UHMW self lubrication guide below chain.
• SS elegantly matt finishing.
• Adjustable height of conveyor belt, to align with
• Other machine of the line
• Self-alignment bearing for easy maintenance.
• Rigid vibration free construction for trouble free performance

Technical Specification of Online Bottle Visula Inspection Machine

• Direction of Movement** Left to Right
• Output * Up to 100 Containers/minute
• Number of Operator Four (2x2, Two Side Seated)
• Power Characteristics** 0.5 HP / 220 Volts / 50 Hz.
• Height of Conveyor ** 860 mm to 910 mm
• Machine Dimensions** 1880 mm (L) x 700 mm (W) x 1525 mm (H)
• Case Dimensions** 2150 mm (L) x 950 mm (W) x 1750 mm (H)
• Net Weight 200 Kgs.
• Gross Weight 425 Kgs. Approx

Fully automatic capsule filling machine is the newest designed equipment , which totally meet GMP, ISO, and USA FDA requirement. This machine is very nice, decent, and easy to operate, especially the electrical control cabinet is independent from machine, which meet the requirement of FDA and CE, regarding to the safety of the operator.
This is a newly created full-automatic closed intermittent capsule filling machine with multiple tamping stations.It completes the following process:feeding capsule, detaching capsule, filling, ejecting defective capsule, closing capsule, discharging finished capsule automatically.

Machine Features:

This machine can be equipped with vacuumm loader for capsules and powder, which reduces the wokers cost, and all the operation is conducted on the touch screen, which is a highly automation machine of water, electricity and pneumatic.

• Accurate orientation, Capsule vacuum positioned mechanism to make the capsule upload percentage over 99%.
• Freely adjusting dosage, easy speed selection and closed capsule length adjustment.
• PLC program control panel with LCD.touch screen operation, and monitoring function.
• Displaying in-time speed and accumulative output.
• Auto-trouble shooting, lack of material, lack of capsule, block in material channel and other mechanical trouble, make alarm and stop automatically.
• Electrical Appliance control system approved to CE, and international standard.
• Quick and accurate change part set-up, easy to remove rotary table and ring carrier assembly.
• Fully enclosed dosing stations and rotating table for integration of the whole capsule filling plants.
• Working station cam runs under the good lubricating condition, extends the operating life of change parts.cam is made by USA HASS CNC machine.

Technical Parameters:

• Model PEW-NC-NJP800
• Output 48000
• No. of die orifice 6
• Filling percentage = 99%
• Power (kw) 380V.50Hz 3.5KW
• Vacuum 27m3/h -0.02-0.08Mpa
• Machine dimensions 1350*1020*1850
• Weight (kg) 850Kg
• Noise emission < 73dB(A)

Highly Suitable for packing POWDER AND GRANULES. IPEC-AP- 03 is Vertical form fill Machine & seal machine for producing the center sealed handing all type of free flowing & non flowing product. Very easy adjustment machine. All part in contact with product are manufacturing in stainless steel . Accurate sealing die temperature control and fully controllable die pressure.

• Type of Sealing Center Seal, Three Side Seal, Four Side Seal
• Filling Range* 0.5 gms to 250 gms
• Pouch Size Min : 60(W)x40(L) Max : 350 200
• Packing Material Polyester/Poly, Polyester/Foil/Poly, Foil/Poly, BOPP/Poly, Paper/Poly
• Operational Speed** 1000 to 2200 pouches/ hour
• Power Consumption Motor : 1/4 or 1/2 HP, 220 V / Single Phase, 50 Hz
• Heater 150 W x 2 Nos., 450 W x 2 Nos. (3 side / center seal)/ 450 W x 4 Nos. ( 4 side seal )
• Optional Batch coding, Nitrogen Flushing and special.

Automatic Friction feeding mechanism for cartons by 4 sides vertical angles The machine has automatic Friction feeding mechanism for cartons by 4 sides vertical angles so we can put 300 to 400 cartons at a time for marking . And machine will push one by one carton at a time.

Model of High Speed Cartoon Feeder / Destacker System

• Overall Dimensions: 1500(L) X 530(W) X 1300(H)
• Speed: Variable Upto 6000 to 25000 Cartons/hour
• Gross Weight: Approx 130kg
• Min Size of the Carton:55(W) X 60(L)
• Max Size of the Carton: 300(W) X 450(L)
• Thickness: 50 GSM to 4mm
• Power: Single Phase 230VAC8. Motor: 0.5 HP PMDC

Cost effective and reliable solution for metal detection in Pharma Industry. The unit is manufactured from stainless steel through out to provide a hygienic easily cleaned inspection. A robust stainless steel reject flap is operated by a high speed electrical solenoid for clean, precise rejection of contaminated product with minimum waste.
Thismetal detectorchute can be quickly and easily dismantled for routine cleaning and product changeover. It is especially well suited for high processing speeds and quick product change. This latest metal detector model also incorporates the patented and well-proven Audit Check self-monitoring system. TheDigital Metal Detectoris designed for simple adaptation and flexible, efficient operation on the line. The complete unit takes up minimum system length and can be located before or after the de duster.

Salient Features of Digital Metal Detector

• High speed reject for positive reject of contaminants.
• Compact frame- needs less installation space.
• Easily cleaned.
• Stainless steel finish for easy clean and hygienic design.
• High sensitivity to all metal including the most difficult non-magnetic stainless steel.
• Easily compatible with all tablet press.
• Built in LED Bar Graph to monitor the amount of contamination.
• Performance is maintained stable throughout the life.
• Auto balance, Easy change Electronic modules

Technical of Digital Metal Detector

• Aperture size of 75mm Width and 25mm Height
• Detect metal contamination of 0.15mm Ferrous and 0.25mm Non Ferrous / Stainless Steel
• FLAP type Rejection Mechanism.

IPEC is quality manufacturer, exporter & supplier of Batch Coding Machine in Gujarat, India. Batch Coding Machineis the first in a new line of printers that sets a higher standard in marking and coding performance for maximum uptime. Designed for medium-duty applications that involve printing codes roughly 16 to 20 hours per day/six days per week, PEW-VJ1510 is ideal for the food, beverage, chemical, pharmaceutical and personal care/cosmetic industries. Integrating the PEW-VJ1510 is simple via its USB port, which allows for hot-swapping print jobs and backing up messages. The convenience of off-site control and diagnostics via Ethernet capability through Connector software allows for simple, seamless real-time message changes.

Simpler operation of Batch Coding Machine
Innovative features make printer operation easier than ever. The print head automatically calibrates and cleans itself for consistent performance and longer print runs. The Smart Cartridge ink delivery system prevents spills during replacement - reducing waste and operating costs.

Less maintenance of Batch Coding Machine
1000 Line printers operate for up to 18 months without requiring preventive maintenance. An alert appears when it's time to change the modular core - no more messy filter replacement.

Superior print quality of Batch Coding Machine
The 1000 Line produces the sharpest codes in the industry. It delivers superior print quality ensuring that every drop is precisely placed - time after time. Dynamic Calibration maintains consistent print quality, even as environmental conditions change.

Technical details of Batch Coding Machine

• Line Speed Capability : Can print 1 to 5 lines of print at speeds of up to 914 ft./min. (278.6 m/min.) (10 characters per inch, single line of print)
• Font Matrix Configuration
• Single-line: 5x5, 5x7, 7x9, 8x12, 11x16, 17x24, 34x34
• Twin-line: 5x5, 5x7, 7x9, 8x12, 11x16
• Tri-line: 5x5, 5x7, 7x9
• Quad-line: 5x5, 5x7
• Five-line: 5x5

Linear Bar Code of Batch Coding Machine

• UPC A&E; EAN 8 & 13; Code 128 A, B & C;
• UCC/EAN 128; Code 39; Code 93; Interleaved 2 of 5
• Data Matrix Codes 10x10, 12x12, 14x14, 16x16, 18x18, 20x20, 24x24, 34x34
• Nominal Character Height Selectable from 0.079 (2 mm) to 0.40 (10 mm), depending on font

Throw Distance of Batch Coding Machine

• Optimal: 0.472 (12 mm)
• Range: 0.197 (5 mm) to 0.591 (15 mm).

We are leading manufacturer, supplier & exporter ofMagnetic Mixersin Ankleshwar, Gujarat, India.Vessels other than Bioreactors like media preparation, buffer preparation, etc., which are part of the bioprocess require mixing.Magnetic mixersare used in these types of vessels. The Magnetic Mixers are similar to the Magnetic agitator other than the impellers and normally come without a shaft. The Magnetic Mixer is designed for liquid mixing applications and complies with the most stringent clean ability and sterilization requirements. Magnetic Mixers are totally cleanable and sterilization in place .This factor is very important in the cGMP compliant
ADVANTAGES OFMAGNETIC MIXERAbsolutely tight system No danger of contamination and leakage. Optimal for aseptic production. No influence on the integrity of the system.

Easy cleaning and sterilization
Can be done directly in the vessel by steam or water.

Control of temperature
The optimized mixing effect allows a temperature control, which was more difficult before at batch wise sterilization.

Low shearing force
The careful mixing allows handling of sensitive products

Easy assembly
Assembling and dismantling is very easier comparing a top-driven mixer which often requires a mechanical lifting device.

Available capacity:
100liters to 10, 000 Liters capacity

We are LeadingManufacturer of Auto Coater, Exporter of Auto Coater in Gujarat, India. High Efficiency and Intelligent Film Coating Technique
The IPECs newAUTO COATERis advanced high efficiency automated coating machine is mainly used in pharmaceutical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film coating of tablets, Pills and candies with organic film, sugar film etc.

WORKING PRINCIPLE OF AUTO COATER.
The tablet to be coated make continuous complicated orbital motion the closed rotating Drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters, at the same time hot filtered air supplied under a negative pressure. The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet. The whole process is finished under the control of PLC.

New Design Features of Auto Coater:

• Automated process Technique for coating.
• Conforms to cGMP Norms.
• All the product contact parts are made from Stainless Steel corresponding to AISI 316
• Non-contact parts and outer surfaces made from Stainless Steel corresponding to AISI 304.
• Flexible batch operations
• Perforated Pan with closed air inlet and exhaust plenum.
• Product protective handling to prevent chipping of tablets.
• All doors, safety guards and covers are provided with a suitable food grade seals
• Complete separation of production and technical area
• Complete automatic advanced PLC Controls with MMI touch Screen.
• Extremely user friendly software and operation through PLC
• Excellent mixing and tumbling by special design of baffles
• Outlet Exhaust Blower with wet Scrubber for Treatment of exhaust air for pollution free.
• Double scan inside SS 304 and outside powder coated Inlet AHU (air handler unit) with pre filter, final filter, HEPA filter and heat exchanger.
• Peristaltic pumps with variable drive so as to give controls dosage of the spray guns.
• A.C. frequency drive/ variable drive for PAN speed.
• Solution holding tank with pneumatic stirrer for thorough mixing of solvent.
• Advanced CIP System for washing
• Explosion proof motor
• Option for dehumidify fire in inlet air handler.

We are leading manufacturer, supplier & exporter of Mechanical Loader in Ankleshwar, Gujarat, India.Mechanical Loaderare Ideal for loadings material in Sifters, RMGs, Tablet Compressions etc.

• Swivelling movement of lifting arm.
• Capacity of Mechanical Loader 850-1000 Kgs.
• Lift height 1000 mm to 3000 mm.

Salient Features of Mechanical Loader:

• cGMP compliant model.
• Automatic / Manual operations.
• Hydraullic/Electromechanical lifting arrangement.
• Can be integrated to downstream/upstream units PLC.

We are engaged in the manufacture ofContra Rotary Mixtureused for the manufacture of ointments. The mixture contains double contra rotary blades that create a laminar thinning of the material to ensure uniform mixing.
The design of theContra Rotary Mixtureis perfect to withstand the vacuum created during the process of mixing. Further, these also eliminate air entrapment to prevent the foaming agent from forming suds. Mixer is provided with jacket for cooling or heating as per the application.

IPEC is quality manufacturer, exporter & supplier of Pharma Process Equipments and Cosmetic Process Equipments in Gujarat, India.We are leading manufacturer, supplier & exporter of Contra Rotary Mixer in Ankleshwar, Gujarat, India.

The Contra Rotary Mixture is enriched with the following unique features :

• Vacuum Operated
• Agitated
• Jacketed suitable for Steam heating

IPEC is one of the leading manufacturer, supplier & Exporter ofReactor, Chemical Reactor, Pharmaceutical reactor in India. , unlike mixing tanks, are totally sealed from the atmosphere.
Mixing tanks are designed to disperse two or more chemicals together.Chemical Reactoron the other hand, allow the chemicals inside to go through a reaction phase which ultimately produces new and different chemical properties.
We are leading manufacturer, supplier & exporter of Reactor, Chemical Reactor in Ankleshwar, Gujarat, India.

Limpet Jacketed Reactors:

Half-pipe jacketing provides very good heat transfer by allowing high flow rates. It is best suited for high temperatures and pressure applications utilizing hot oil or other high temperature media. Half-pipe is formed from a continuous coil and is "wrapped" around the vessel exterior in single or multiple zones to provide greater latitude for process capabilities. We use a 180 - degree half-pipe configuration that minimizes pressure and increases fluid velocity.We are leading manufacturer, supplier & exporter oflimpet jacketed reactorin Ankleshwar, Gujarat, India.

Jacketed Reactors:

Also known as open jacket, conventional jacketing is a secondary external shell wrapped around the primary vessel to provide a space for heat transfer fluids. We add a spiral formed internal baffle to direct the heating media around the vessel form the inlet to the out. Conventional jacketing is best used on smaller diameter vessels.
We are leading manufacturer, supplier & exporter ofjacketed reactorin Ankleshwar, Gujarat, India.

We are leading manufacturer, supplier & exporter ofStorage Tank, Chemical Storage Tankin Ankleshwar, Gujarat, India.

Storage Tankis our biggest tank category. Storage tank is also called chemical resistance. Our Storage Tank is welded at seam and then coated. PP and PVC sheets used in our tanks act as chemical barrier.
Usage of Storage Tank:It applied to infusion, injection, oral liquid, blood preparation, biology, fine chemical and fermentation industries.

Technical Parameters of Storage Tank:

• Material adopts 316L or 304, inside surface roughness is Ra0.4m, outside surface roughness is Ra0.8m.]
• Form: vertical or horizontal.
• Components : vent filter, manhole, cleaning ball, liquid level gauge, and control system or according to clients specific requirement.
• Specification : 100L-50000L

The Salient Features of Storage Tank:

• Valves, Gauges and Instruments of reputed makes ensures trouble-free service.
• Pressure build vaporiser - standard supply.
• Tanks are equipped with specially designed suspension support system which permits cryogenic temperature operations for large sized vessel with optimum heat loss.
• The tank is cleaned to Oxygen duty requirement from inside and delivered with dry Nitrogen seal gas, to prevent any kind of contamination during transportation.
• External surfaces are blasted and finished with polyurethene paint to provide long term durability.
• Rugged design for outdoor installation.
• Valves and gauges provided at convenient locations in front of the Storage tank for easy operations
• The tank is cleaned to Oxygen duty requirement from inside, and delivered with dry Nitrogen seal gas to prevent contamination during transportation.

Fabrication processing follows strict quality assurance plan (QAP) with all raw material been tested in, in-house testing laboratory Our Allchemical storage tanksare designed in compliance with international standard.

IPEC is one of the leadingmanufacturer, supplier & Exporter of Planetary Mixer in Gujarat, India.
Although new technologies like single-pot processing are becoming more and more important in pharmaceutical industry, theplanetary mixersare still using for basic operations of mixings and blendings. We offer a complete range ofQuality planetary mixers, from lab-scale to large production machines, with all features and options that are required for flexible production.
Our range of planetary mixers are in strict compliance with cGMP standards. These industrial planetary mixers are designed to be used in the pharmaceutical, food and fine chemical industries.

Features of Planetary Mixer:

• Stainless steel product contact parts 304 or 316.
• Easy bowl removal without removal of mixing arm.
• Bowl trolley for easy transport.
• Special safety ring prevents injury to hands between bowl & lid.
• Bowl cover incorporates filling aperture & inspection window.
• Planetary movement provides very intensive, quick, homogeneous & dead-spot-free mixing.
• Bowl height sufficient for recipient container to be placed underneath.
• Top driven design eliminates contamination through packing & seals.
• Crank case design prevents oil leakage into bowl.
• Removable bowl design and arm interchangeability allow easy cleaning and quick changeover.
• Machine supplied as a complete unit only requires leveling and connection to electrical & air supply.
• Robust construction.
• Full interlocked guarding.
• Optional features.
• Wide selection of mixing tools designed for dough, liquids, aerated products, powders, granulates, sticky products, etc.
• Jacketed bowl.
• Automated cycle.
• Automatic product feed through the bowl cover (screw feed, pump feed, gravity feed, vacuum feed).
• Discharge of the product by means of gravity dump, elevation/tipping or pumping (several types of outlet are available).
• Mixing area equipped with vacuum system.
• Mixing area fitted with gas injection.
• Machine body in Electrolysis Nickel Plating (E.N.P.)
• Bowl tipper, bowl elevator tipper (customer specific solutions)

TheIPC Binsloaders are using for transfer the materials dust free and without human touch in pharmaceutical industries for Load powder in to RMG bowls etc.
We are leading manufacturer, supplier & exporter of IPC Bins in Gujarat, India.

Salient Features of IPC BIN:

• It helps to control containment and cross contamination.
• Provided with butterfly valve for discharge.
• Personal safety.
• Effective process & unit operation feed.
• Reduction in segregation.

We are leading manufacturer, supplier & exporter of Paste Kettle in Ankleshwar, Gujarat, India.

Technical Specification ofPaste Kettle:

• Hemispherical design for proper mixing of paste
• Jacket for heating element as a part of kettle
• External jacket for Insulation as an option
• Heating element via steam ( Provided by customer)
• Discharge from bottom via butter fly valve
• Inside mirror finish
• Driven via motor & gear box assembly mounted on top
• Discharge of paste Via. Bottom from butter fly valve
• Anchor type impeller design for proper mixing of paste
• 75% closed & 25 % open top cover deign with proper locking
• All the contact part from SS-316
• All the non contact part from SS- 304
• Main pillar of Kettle will be from SS 304
• Operating panel will be fixed on pillar
• Insulation jacket on Steam Jacket
• Flame Proof Construction

Capacity of Paste Kettle:

• Standard models range from 50 Ltrs to 250 Ltrs.

Product Description of Screw Blender

• Materials: Carbon steel, stainless steel
• Batch capacity : 100 kg 10, 000 kg
• Single screw
• Small amount of liquid can be atomized and sprayed

This series mixer is asymmetrically cantilevered with single helix. The helix will make self-rotation and the screw arm will revolve to complete convection, cutting and diffusing to achieve the purpose of mixing.

Screw Blendercan be applied in the mixture, reaction, drying and cooling of powder to powder (S-S), powder to liquid (S-L), and liquid to liquid (L-L) in the chemical, medicine, pesticide, dye, petroleum, metallurgy and construction material fields.