Prakash Engineering Works

Ankleshwar Gidc, Ankleshwar, Gujarat

We are leading manufacturer, supplier & exporter of Multi Mills in Ankleshwar, Gujarat, India.Multi Millsare mostly used for wetings and drying granulations, pulverisations etc., in

• Pharmaceutical Industries
• Chemical Industries
• Cosmetic Industries
• Ceramic Industries
• Colour Industries
• Dyestuff Industries
• Food product Industries etc.
• It also finds application in
  1. Pesticides
  2. Fertilizers
  3. Spices
  4. Detergents
  5. Insecticides
  6. Plasitcs and Resins industries.

Special Features Multi Mill:

• All contact parts are made out of SS304 quality material ( SS316 quality is optional )
• Sieves available in sizes of 0.5 to 12mm hole dia
• 12 nos. beaters with knife edges and impact edges & 02 nos. scrapper blades
• In GMP Model complete body cladded with SS304 and polished to the matt finish & in Standard Model excluding product contact parts, all other parts made out of C.I. or M.S. and painted.
• Higher output with process uniformity
• All contact parts can easily be dismantled and cleaned for change of product
• Wide range of SS perforated screens available
• Reversible direction of blade rotation
• Different size of screen / speed / number of blade / direction of rotation of blade can be selected
• Beaters and scrapper blades made in stainless steel can be easily dismantled and cleaned
• Cylindrical screen for continuous output
• Mill with motor, electrical switchgear along with pillar are mounted on a base plate with castors for mobility
• Flame Proof electrical motor can be incorporated
• Designed for continuous operation
• Widely used for wet and dry granulation, pulverization, etc.
• D.O.L. starter provided with reversible switch
• Extra sieves available in sizes of 0.5 to 12 mm hole dia. made out of SS304 / SS316.
• Pharmaceuticals, Chemicals, Cosmetics, Ceramics, Colours, Dyestuff, Food products, Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastics and Resins Industries.

Operation

MULTI MILL is designed to utilize the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to control the particle reduction. Material fed in to the processing chamber moves to the periphery and passes through the screen radially and tangentially. After completing the processed material it will be get collected in to the container kept below the processing chamber. Output & quality of the final product will be depends on three main factors Shape of beaters (knife/impact edges), Speed & Screen.
Multi Mill, Manufacturer, Supplier and exporter of multi mill

IPEC is one of the leadingmanufacturer, supplier & Exporter of Tippers in Ankleshwar, Gujarat, India.

• Tipper is Easy to operate and clean.
• Totally closed operation to avoid dusting.
• Connect with granulator for continuous discharge.
• Tipper is Easy to clamp with fluid bed dryer bowl.
• MOC SS 304/3I6.

IPEC is one of the leading manufacturer, supplier & Exporter ofLiquid Manufacturing Plantin India. The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids.
It is specially designed to take care of two critical factors which directly affect the quality of the Liquids. Minimum manual handling of Liquid. Effective cleanness during manufacturing. Capacity ranges from 50 L to 20, 000 L. Needless to say, it also provides the benefits of the effective manpower utilization.
IPEC is quality manufacturer, exporter & supplier of Liquid Manufacturing Plant in Gujarat, India.

Liquid Manufacturing Plant consists:

• Sugar Melting Vessel.
• Pre-filtration unit.
• Syrup Manufacturing Vessel.
• Filtration unit Storage Vessel.
• Control Panel. Product Piping.
• Working Platform.
• This system consists of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Liquid Filling Machine.
• The Sugar and Water, are load with vacuum system or by mechanical system or manually.
• The Sugar Syrup Vessel is supplied with high speed stirrer steam heating facility.
• The product during emulsion formation is recalculated through In-Line Homogenizer or Liquid Transfer Pump.( Optional Facility )
• The Pump also discharges the product in the Storage Vessel.
• The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer
• Pump or Storage Vessel remains fixed (In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
• The entire Plant can be operated by centralized operating panel by one operator.

Salient Features of Liquid Plant:

• Theliquid Plantis designed to be operated only by one operator and one helper.
• All material transfers are done by vacuum or by transfer pumps.
• All the vessels are CGMP (paint free construction)
• The gaskets used are of silicon (food grade).
• All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
• The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier (as per customer choice) provided on demand.
• All vessels are suitable for internal pressure of 1.5 Kg. / Sq. cm. and hence can be sterilized.
• All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally electro polished, with tri-clover ended joints.

The efficient way for Pharma Cartoning. IPEC 70 is a compact fully automaticcapsule filling machinethat can fill powder / pellets into hard gelatin capsules. The machine works on Tamping principal. The powder is formed into a slug and is delivered to the body of capsule. The auto capsule filling machine is designed to give output of 70, 000 capsules per hour with high filling accuracy and can fill capsule sizes 00, 0, 1, 2, 3 & 4 The actual production depends on the quality of capsules, characteristics of the filling powder / pellets and humidity condition. The capsule filling machine is made as per GMP standards. Contact parts are Stainless Steel 316 & other parts are covered with Stainless Steel 304.We are leading manufacturer, supplier & exporter of capsule filling machine in Gujarat, India.

Salient Features of Capsule filling Machine:

• Compact design, covered with Stainless steel 304, acrylic doors with micro switches
• Temping system for Powder Filling with accuracy of + 3%
• Speed & other setting can set on Touch screen HMI
• Gauges are provided for easy change over

Technical Specification of Auto Capsule filling machine:

• OUTPUT 70, 000 capsules / hour
• Main Drive 3 Phase, 1.5 HP, 380/440V, 50 Hz
• Powder Feeder 3 Phase, 0.25 HP, 380/440V, 50 Hz
• Dust Extractor 3 Phase, 2 HP, 380/440V, 50 Hz, 125 CFM
• Vacuum 3 Phase, 3.00 HP, 380/440V, 50 Hz
• 1000 Ltrs/min, 30CFM, 500mm 20 of Hg.

Designed to serve the need of R & D purpose, small batches, trail run for large scale as well as regular production in small scale pharmaceutical companies.
The 300 holes GMP model manually operated hard gelatin capsule filling machine is the most widely used machine of its kind in the pharmaceutical industries. This machine is small and reliable for small units. Speedy and efficient operations are assured from numerous improvements introduced over many years of its wide and varied application in industry Simplicity of operation and the moderate output makes the machine ideal for - Large variety and low volume encapsulation operations. -Small manufacturing units.-Hospitals and pharmacies. -Filling of ayurvedic formulations and R&D laboratories.

Salient Feature:

• New improved design gives negligible rejections and ensures better return on investment.
• Contact parts Stainless steel construction and use of non- corrosive approved materials eliminates contamination and facilitates easy cleaning.
• Simple design and robust construction ensure long life and trouble free operation.
• Table and partial filling attachments can be offered to suit filling of specific formulations.
• Precision manufacturing technique ensures inter changeability of size parts and spares.
• Easy maintenance and read availability of spares reduces down time of the machine drastically.
• All the loading plates are made of S.S. 304 quality.

Technical Details:

• Out put 6000+ capsules/ hour for capsules of oo to 5 Depending on formulation and operator skill.
• Weight 48 Kgs.
• Gross Weight 78 Kgs.
• Case dimension 508 x 508 x 460 H.

The filled ampoules are loaded in to the infeed chute from where they are transferred in batches by an index wheel onto a linear transfer rack. The rack transfers the ampoules onto the inspection station, where spinners spin the ampoules at a predetermined RPM so that a vortex is formed. Illumination from behind the ampoules assists in light refraction of particles/fibers . An operator views six ampoules through a magnifying glass

Salient features of Optical Ampoule Vial Inspection Machine

• All contact parts in stainless steel.and approved engineering plastics.
• Spinning of ampoule/vial.Magnifyed view with back lighting
• Clear view of six ampoule/vial.
• Modular and compact ejection system.
• Rotation of spinners can be adjusted to give desired vortex on liquid
• Easy access for cleaning and maintenance.
• Large inspection to transport time ratio.
• Facility of repeat cycle.
• PLC assisted failsafe rejection.
• Counters for good and reject products.

Technical Specifications of Optical Ampoule Vial Inspection Machine

• Output(Ampoules) : 60-72/minute
• Output(Vials) 48-56/minute
• Electrical Ratings : 3ph. 415V. 50 cps. (4 wire)
• 0-75 HP main motor
• 0-25 HP spinner motor
• Net Weight : Approx. -450 Kg.
• Handling Range (in mm) :
• Diameter Min. 9 Max. 15 mm
• Height Min. 60 Max. 116 mm

Turntable is useful to ensure total synchronization, uniform flow of container and to take a turn at 90 degree to suit different machine and purpose in automatic liquid line. Stainless steel scrambler &un scrambler, which is familiar asturn tablet scrambler. This is built on SS square frame, solid guide rail & reduction gear box for jerk less & noiseless performance.

Salient Features of Turn Tablet Scrambler & Un Scramble

• Construction AISI S.S. 304 quality.
• Three step pulley for different speed.
• Special self-aligning bearings ensure smooth and trouble free operation.
• Suitable for different type of container.
• S.S. elegantly matt finished body.
• Reduction gears ensure jerk free and noiseless operation.

Techanical Specification Turn Tablet Scrambler & Un Scramble

• Direction Clockwise / Anti clock wise as per requirement
• RPM of Disk 4/5/6 through step pully
• Power Characteristics** 0.5 HP/415 V/50 Hz
• Height of Disk** 860 mm to 910 mm
• Machine Dimensions** 780 x 780 x 1160
• Case Dimensions** 975 x 975 x 1300
• Net Weight 150 Kgs.
• Container size 22 mm to 100 mm

We are leading manufacturer, supplier & exporter ofTablet Metal Detectorin Ankleshwar, Gujarat, India.An economic design makes PEW-TI-UMD - 100 a truly CGMP mobile and versatile in operation and maintenance. A high speed and efficient elevating De - burring and de-dusting machine, is designed and developed to remove dust and burr of all shapes of tablets accurately and efficiently.

Salient Features of Elevating Tablet Duduster / De Butting

• Compact in size and excellent finishing.
• Machine constructed in Stainless Steel.
• Faster dismantling and assembling
• Telescopic Height adjustment provided.
• In build S.S. - 316 contact parts
• Maintenance free
• In build PU wheels with S.S.body.
• In build vacuum and air connection.

Technical Details of Elevating Tablet Duduster / De Butting

• Elevating De - duster : Model PEW-TI-UMD - 100
• Charging Height : 675 mm to 875mm
• Discharging Height : 750 mm to 950 mm
• Total hight : 885 mm to 1085 mm
• O/P Dia 6 mm Tablet : 250, 000 tablets / Hr.
• Passage Size : 120 mm x 50 mm
• Dedusting Distance : 2.25 Meters
• Total Weight : 50 Kgs
• Power Supply : 230 VAc / 01 Phase / 50Hz.