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ash handling systems

Ash Handling Systems
The information contained in this booklet represents a significant collection of technicalinformation on Fundamentals, Troubleshooting & Maintenance of Ash Handling Plants andPneumatic Conveying Systems for Bulk Materials. This information will help to achieveincreased reliability at a decreased cost. Assemblage of this information will provide a single point of reference that might otherwise be time consuming to obtain. Most of information, given in this booklet is taken from various sources listed in the references list given at the, end of this booklet. For more information, please refer them.
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Poldi Hardness Tester

Poldi Hardness Tester
One of these is the Poldi-hammer shown in the figure given above. The hammer type portable impact hardness tester is useful for simple and quick determination of Brinell hardness of metals such as steel, Cast Iron, Brass, Aluminium, Copper etc. Due to easy handling and maneuverability, this tester is most suitable for testing heavy castings and other components, difficult to be carried to a table type hardness tester.For testing, load is applied on the work piece (specimen) and a standard test bar in linear direction through a special Brinell Ball of 10 mm diameter by a hammer blow as explained below.The tester is supplied with calibrated bars of different hardness. For hardness measurement, selection of a calibrated bar is done such that its hardness is approximately equal to hardness expected of the work piece. For a given hardness of calibration bar, at the ratio of the two diameters youve measured, a value of hardness is given, the hardness of the work piece.
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Electrostatic Precipitator

Electrostatic Precipitator
The information contained in this booklet represents a significant collection of technicalinformation on construction, working, operation and maintenance of electrostaticprecipitators (ESPs). This information will help to achieve increased reliability at a decreasedcost. Assemblage of this information will provide a single point of reference that mightotherwise be time consuming to obtain. Most of information given in this booklet is mainlyderived from the literature on the subject indicated in the reference list given at the end of this booklet. For more information, please refer them. All information contained in thisbooklet has been assembled with great care. However, the information is given for guidancepurposes only. The ultimate responsibility for its use and any subsequent liability rests withthe end user
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Intermediate Gear

Intermediate Gear
When there is only one gear on each shaft, as shown in above figure, the assembly is knownas simple gear train. The gears are represented by their pitch circles.When the distance between two shafts is small, gear 1 and gear 2 are made to mesh with each other to transmit motion from one shaft to the other, as shown at (a) in above figure.Since gear 1 drives gear 2, gear 1 is called the driver and gear 2 is called the driven or follower. It may be noted that the motion of the driven gear is opposite to the motion of driving gear. If,
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Fabric Filter

Fabric Filter
In pneumatic conveying systems handling fine or dusty material, the method of filtration thathas become almost universally adopted is a bag type fabric filter. These filters are commonlycalled baghouses. Most baghouses use long, cylindrical bags (or tubes) made of woven orfelted fabric as a filter medium.During cleaning, dust that has accumulated on the bags is removed from the fabric surfaceand deposited in the hopper for subsequent disposal. Depending on the typeconstruction ofbaghouse, cleaning can be carried out while the baghouse is on-line (filtering) or is off-line(in isolation).Standard fabric filters can be used in pressure or vacuum service, but only within the range of about 640 millimeters of water column (25 inches of water column). Well-designed and operated baghouses have been shown to be capable of reducing overall particulate emissions to less than 0.05 gm3(0.020 grft3 ), and in a number of cases, to as low as 0.002 to 0.011 gm3 (0.001 to 0.005 grft3).
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Liquid Ring Vacuum Pumps

Liquid Ring Vacuum Pumps
Liquid ring vacuum pumps and compressors are rotary machines. They operate according tothe positive displacement principle. In these machines, a liquid is made to act as a piston.The liquid is generally water for most of the applications and hence they are also known aswater ring water piston or liquid piston rotary pumps and compressors. Information aboutconstruction, working, operation and maintenance of liquid ring vacuum pumps is given in this article.
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Hand Operated Chain Pulley Blocks

Hand Operated Chain Pulley Blocks
In erection and maintenance, chain pulley blocks are the most commonly used lifting devices. Information about specifications, operation and inspection of chain pulley blocks is given in this article.chain pulley blocks are made as per IS 3832(Hand-Operated Chain Pulley Blocks Specification). This standard lays down the general requirements and testing of the hand-operated chain pulley blocks, worm or spur gear type. They are tested at 50% overload as specified in the standard.
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Allen Cap Screws

Allen Cap Screws
As compared to ordinary fasteners, less socket screws of the same size can achieve the same clamping force in a joint, As fewer screws are required for a given job, fewer holes are required to be drilled and tapped, There will be weight reduction on account of smaller size of the component parts since the cylindrical heads of socket screws need less space than hex heads and require no additional wrench space.
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Structural Bolts

Structural Bolts
Structural Bolts are designed for the connection of structural members. These bolts are of high tensile strength and are used in conjunction with high strength nuts and hardened steel washers in structural steelwork. Sometimes they are abbreviated to HSFG (high strength friction grip) bolts when they are tightened to a specified minimum shank tension so that transverse loads are transferred across the joint by friction between the plates rather than by shear across the bolt shank. Information about structural bolts application, product and dimensions standards, tensioning methods for slip critical connections, joint preparation and precaution for slip critical connections is given in this article.
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Socket Head Cap Screw

Socket Head Cap Screw
Socket head cap screws are used for applications with limited space. They have cylindrical head and internal wrenching features (mostly hexagon socket) that allow them to be used in locations where externally wrenched fasteners aren't desirable. They are used for critical vehicle applications, machine tools, tools and dies, earth moving and mining machinery, and a wide range of engineering applications. The most important reasons for the increasing use of socket head cap screws in industry are safety, reliability and economy. In this article information is given on 1936 and 1960-Series socket head cap screws, advantages of socket head cap screws, product and dimensions standards, advantages of Unbrako socket head cap screws, information on metric socket head cap screws made by Unbrako as per ANSI standard and countersunk head screws with hexagon socket.
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Pump Ring

Pump Ring
The weight of the piping connected to the inletsuction and outletdischarge flanges should be independently supported to avoid putting excessive weight on the pump, Gradual slope should be provided in the piping for the smooth flow by gravity of any liquidentering the piping. For this reason, suctioninlet side piping should slope down towards thepump and dischargeoutlet side piping should slope down towards away from the pump.When the liquid entering along with the incoming gases is more, separator with arrangement for removing the liquid from the system before it enters the pump should be provided.
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ash handling plant

Ash Handling Plant
Fly ash handling systems affect power plant availability through their interaction with theelectrostatic precipitator (ESP) and bag house requirements to meet todays environmentalquality standards. Todays ESP & bag house must perform at high efficiency with highreliability since a poorly performing system can cause either partial or complete boilershutdowns.
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Pulse Jet Bag Filter

Pulse Jet Bag Filter
Pulse jet baghouses are also commonly called pulse jet bag filters or pulse jet filters. In apulse jet filter, the bags are cleaned by introducing a high-pressure pulse ofcompressed airM at the top of each bag. Information about working, construction and troubleshooting pulse jet baghousesfilters is given in this chapter.
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Dry Electrostatic Precipitator

Dry Electrostatic Precipitator
An ESP uses a high voltage electrostatic field to separate dust, fume or mist from a gasstream. The precipitator consists of vertical parallel plates (collecting plateselectrodes)forming gas passages 12 to 16 in. (30.5 to 40.6 cm) apart. Discharge electrodes areelectrically isolated from the plates and suspended in rows between the gas passages.Every particle either has or can be given a charge - positive or negative. A high voltage system provides power to the discharge electrode to generate an electrical field. Theparticulate, entrained in the gas, is charged while passing through the electrical field. Theparticulate is then attracted to the grounded collector plate, and forms a dust layer on theplate.
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Water Ring Vacuum Pump

Water Ring Vacuum Pump
Liquid ring vacuum pumps and compressors are rotary machines. They operate according tothe positive displacement principle. In these machines, a liquid is made to act as a piston.The liquid is generally water for most of the applications and hence they are also known aswater ring water piston or liquid piston rotary pumps and compressors. Information aboutconstruction, working, operation and maintenance of liquid ring vacuum pumps is given in this article.
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rigging hook

Rigging Hook
Hooks are installed on cranes, hoists, etc. and are also used for rigging. Rigging hooks are used as part of rigging tackle, such as sling assemblies, or with below-the- hook lifting devices. They are available in carbon steel and alloy steel materials. They are made as per requirements of ASME B30.10 and Federal specification RR-C-271D.A latch, or mousing, bridges the throat opening of the hook for the purpose of retaining slings, chains, or similar parts under slack conditions and is not intended to support the load. Latch equipped hooks shall be used for all hoisting and rigging operations unless the application makes use of the latch impractical, or unsafe.
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Socket Head Fasteners

Socket Head Fasteners
Socket head cap screws are used for applications with limited space. They have cylindrical head and internal wrenching features (mostly hexagon socket) that allow them to be used in locations where externally wrenched fasteners aren't desirable. They are used for critical vehicle applications, machine tools, tools and dies, earth moving and mining machinery, and a wide range of engineering applications. The most important reasons for the increasing use of socket head cap screws in industry are safety, reliability and economy. In this article information is given on 1936 and 1960-Series socket head cap screws, advantages of socket head cap screws, product and dimensions standards, advantages of Unbrako socket head cap screws, information on metric socket head cap screws made by Unbrako as per ANSI standard and countersunk head screws with hexagon socket.
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Carburizing Hardening Process

Carburizing Hardening Process
Numerous industrial applications require a hard wear-resistant surface called the case, and a relatively soft, tough core. This is achieved by case hardening. Information above various case hardening methods is given in this article. The first three methods change the chemical composition, carburizing by the addition of carbon, nitriding by the addition of nitrogen and cyanidingcarbonitriding by the addition of both carbon and nitrogen. The last two methods do not change the chemical composition of the steel and are essentially shallow-hardening methods. In flame and induction hardening the steel must be capable of being hardened and therefore, the carbon content must be about 0.30 percent or higher.
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Fly ash Feeding System

Fly Ash Feeding System
As shown in above figure, all pneumatic conveying systems, whether they are of the positive or negative pressure type mainly consist of a feeding system and a separation system. The system requires gas, usually air to convey materials. For hygroscopic materials, dry air can be used and for potentially explosive materials, an inert gas such as nitrogen can be employed. Information on fundamentals for conveying material pneumatically is given in this chapter.
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