PPI Projects Pvt. Ltd. Delhi

During Basic Engineering, the following definitions of the Project will be developed -

• Alternative Plant Layouts meeting GMP requirements
• Men/material flow drawings on the approved layout
• Design of Heating, Ventilation, Air Conditioning and Pressure Differential system with proposed Air Flow Diagram
• Design on treatment, purification, filtration and distribution of various utility systems like Water, Steam, and Compressed Air etc.
• Estimate requirements of various utilities
• Develop P&IDs for Process and Utilities
• Estimate Electric Power requirements for the plant and suggest High Tension and Low Tension Distribution schemes.

Master plan helps you to adopt new automation.

• It is a method for determining what features a Pharmaceuticals Plants should have, and what metrics can be used to measure the quality or performance of the Pharmaceuticals Plants, based on analysis of Clients needs and preferences. The concept engineering process generally includes framing the project, collecting data, analyzing the data, and selecting actions.
• Concept Engineering will be a crucial document to decide the project plan and will be a base document for Detailed Engineering. This involves the initial conceptualization of the entire project which helps in forming the foundations on which the rest of the project is built up.

The Concept Engineering will define followings:

• Plant Design Concept with respect to various International GMP guidelines like EU GMP, PIC/S, US FDA and WHO.
• Interface with International Process/ Regulatory Authorities.
• Man and Material Movements.
• Logical Flow for the material and man movement
• Utilities and Equipments Balancing.
• Time and Cost estimates.

Concept Engineering will have following stages:

Step 1: This involves gathering functional requirements of the proposed facility which includes production process together with the required level of automation

• Dosage forms
• Batch sizes
• Containment needs
• Type of equipment and machinery
• Inventory norms
• Expansion philosophy

Step 2:

• Starts by addressing the following concerns:
• Preliminary layout based on availability of space and resources
• Targeted environmental cleanliness category
• Optimal water quality and water treatment facilities

Step 3: All the above data are finally used to prepare the following. An overall budget for project execution. The entire facility layout for the preliminary stage as per national and international regulatory norms

• Conceptualization of building construction
• Drawing out user requirement specification (URS)
• Drawing out project schedules through bar charts
• Water generation and distribution system design
• Production environment designing like heating, ventilation and air conditioning
• Pressure differential monitoring

Detailed Engineering is the essential bridge between the basic engineering and construction phase of a project. It is "Converting Thoughts into reality". We provide detailed engineering services for a project as follows:

• Process Engineering including selection of the right equipment
• Electrical Engineering
• HVAC
• Instrumentation
• Building Management and Automation Systems
• Preparation of detailed specifications, data sheets and Bill of Quantities for various plants, equipment, machinery and system
• Supply of various plant equipment, machinery and systems

Activities involved in Detailed Engineering
Civil Layouts

• Plot Layout
• Area Layout
• Men / Material Movement.etc.

Drainage Layouts

• Industrial Drainage
• Domestic Drainage.etc.
• Soil Drainage.etc.

Electrical & Lighting

• Electrical Load Data
• Electrical Layouts
• Cabling Details
• Bill Of Quantities (BOQ) .etc.
• Load Calculation
• DG Selection
• Transformer and change over selection
• Servo & UPS Selecrion
• PLC panels and Logic Design as per requirements
• Circuit Layouts
• Cable Selection
• SLD Cabling Layouts 
• Cable Trays layout
• Panel SLD
• Panel Placement layout
• Panel GA
• BOM (Bill of Material)
• SOQ (Schedule of Material)
• Lighting Layout
• Elevation Layout
• Section Layout Illumination Design

HVAC (Heating Ventilation and Air Conditioning

• Bare Layout
• GA lAYOUT
• AHU Zoning
• System Schematic (Scheme)
• Dedicated Drawings Reflecting the followings :
  • Clean Class
  • ACPH
  • TEMP
  • RH%
  • CFM
  • SLD- Ducting
  • Duction Layout
  • AHU Placement
  • HEPA and housing placement
  • Riser Placement
  • Elevation Drawings
  • Section Drawings

Schematic Pipeline

• Purified Water Generation System
• Water for Injection (WFI)
• Compressed Air
• Pure Steam
• Plant Steam