Popular Machine Tools

Batala, Punjab

EXTRA HEAVY DUTY ROLL GRINDER


FEATURES OF PRECISION EXTRA HEAVY DUTY ROLL GRINDING MACHINES FEATURES OF PRECISION EXTRA HEAVY DUTY CYLINDRICAL GRINDING MACHINES MECHANICAL/HYDRAULIC/PLC/SIEMENS/ROBOTIC.

• Rigidly Constructed Graded Grey Casting with Extra Heavy Ribs
• Tool Room and Mass Production
• Rapid approach Z and X Axis
• Variable Speeds of Work Head
• Antifriction Self Lubrication Turcite Coating on Bed Ways
• Tapered Angle Table for Best Gripping Head Stock and Tail Stock
• All Spindles and Shafts made of Nickel Alloy Steel hardened and precisely ground.
• High precision Class Bearings, Bushes and Spindle Cartridges are available as per Customer’s requirements
• Precision Class hardened and Ground Ball Screw
• Preloaded antifriction LM Guide ways / Roller Guide ways as per requirement
• Power Operated Tail Stock for Hydraulic Machines.
• Absolute PLC System of latest technologies with FiberOptical Cables to Control interpolation of 2 axis brand Mitsubishi/Siemen’s
• Absolute CNC System we use latest version of Fanuc/Siemens/Mitsubishi as per Customer’s requirements
• Hydraulic Power packs Yuken/ Rexroth
• Energy Efficient Motors and Electrical Switch Gears of World Standards.
• Centralized automatic Lubrication system for the adequate lubrication
• Surfaces finish 2 microns (improved RA values can be obtained by using selected grade of grinding wheel applicable to material to be ground).

We reserve the right to change the design and specification of these grinding machines and their attachments.
Standard attachments: Coolant pump fitted on tank, Diamond Dresser 2 nos., Oilcan, Dead Center 2 nos., Tool kit.Additional attachment extra cost: Internal Grinding Attachment, Balancing Stand, Balancing Mandrel, Three Point Steady Rest, Two point Steady Rest, Radius Truing Device, Spare Wheel Flange, Independent Four Jaws Chuck, Magnetic Coolant Pump, Grinding Gauge, AC Drive for Work Head for variable speed.

GRINDING FLUTING MACHINES
AS PER REQUIREMENT OF OUR CLIENTS , we felt that a lot of our customers need a good & reliable Roll Grinding Fluting Machines and therefore we decided to develop Roll Grinding Fluting Machines. Furthermore, with the help of our experienced team, our research and development team we have continuously developed & improved our machines in the last more than two decades.
Also, we have special graded casting for our Combined Roll Grinding and Fluting Machines and all other parts are also manufactured with high quality controls and with international standards. Cast Iron Machine bed helps to give the machine much more stability, strength & reliability.
With the help of the PLC System developed by our team, it is much easier & quicker to set up a roll to grind or flute on the Combined Roll Grinding and Fluting Machine, with full automation. Furthermore, the machines are very user friendly and reliable. Also, with this new system, the Roll Grinding Fluting Machines were able to finish the rolls much faster.

• Special Alloyed Cast Iron Machine Bed (not steel fabricated) for better stability & strength
• Better fluting performance
• Quick Fluting with Accuracy & Precision
• Touchscreen helps for easy, quick & user friendly operations
• Roll Chamfering can be done
• Slower entry & exit of the fluting, for better tool life
• Fluting Depth can be adjusted while in operation
• Single point fluting tool, optionally you can get multi point fluting tool
• Jib crane for loading & unloading rolls from the machine (optional item)
• Roll Grabbing Tong (optional item)
• Stand for Rolls (optional item)

Features:

• Suitable for Grinding of engine blocks and facing of engine heads
• Segmental Grinding wheel provided for good accuracy in grinding, ease in setting and adjusting and economy.
• Micro feed of the wheel head into the cut is hand operated

PRODUCTS AND SOLUTIONSWe research, test and develop to bring the best Universal Cylindrical Grinding Machine.

OUR ETHICSWe care for living and working conditions of our employees and provide a safe, diverse and inclusive workplace. Our compensation and work to life balance meets or exceeds the legally required minimum, lawful working hours.We care for expectations of our collaborators and thrive to fulfill their requirements with highly motivated, skilled ecosystem of our employees.

FEATURESThe Universal Cylindrical Grinding machines are designed with vast range of models which can be used effectively on both high production rate or tool room work. All models have mechanical and hydraulic table traverse or CNC machines for production works. We use antifriction Turcite ‘B’ slideway material in the slides in all our models.

DESIGNThe precision Universal Cylindrical Grinding Machine is carefully designed with very long time experience and extra ordinary state of art technology. The rigid base of machine with high quality methods and graded cast and heavier rib design for greater strength and absort vibrations while machine is utilize to its full strength.

WORK HEADThe work head is designed for rigidity and universal type. The spindle of work head is made of specially alloy steel fitted with ultra precision bearings for long time. The infinite variable speed of work head with optional AC Drive for better performance. Standard models have 3 steps and 4 steps speeds according to size of machine.

TAIL STOCKThe tail stock is designed with art of technology for maximum rigidity with special alloy steel material of ram and kept under adjustable spring load. Operation of tail stock is manual and power operated on hydraulic model.

WHEEL HEADThe wheel head is universal type and spindle of wheel head is made of special alloy steel and heat treated to achieve high accuracy and stability of machine.

CROSS FEEDThe cross feed systems is made of art of technologies for best accuracy and less backlash with accurate graduations of machine. Optional at extra charges preloaded Linear Motion Guidways and Preloaded ground ballscrew for the world class standards to obtain long life and best performance of machine.

AUTO CYCLE CROSS FEEDThe automatic grinding cycle for Auto sizer models of machine operates as Rapid Approach – Coarse Feed – Fine – Feed Spark Out- Rapid reaction of wheel head and to the selected position. The auto cycle mode as features to start and stop the work head and coolant automatically.

COOLANT SYSTEMThe coolant system is provided with machine with tank and Coolant pump with required accessories. Optional Magnetic Coolant separator, paper band systems are available

FEATURES OF PRECISION EXTRA HEAVY DUTY CYLINDRICAL GRINDING MACHINES MECHANICAL/HYDRAULIC/PLC/SIEMENS/ROBOTIC.

• Rigidly Constructed Graded Grey Casting with Extra Heavy Ribs
• Tool Room and Mass Production
• Rapid approach Z and X Axis
• Variable Speeds of Work Head
• Antifriction Self Lubrication Turcite Coating on Bed Ways
• Tapered Angle Table for Best Gripping Head Stock and Tail Stock
• All Spindles and Shafts made of Nickel Alloy Steel hardened and precisely ground.
• High precision Class Bearings, Bushes and Spindle Cartridges are available as per Customer’s requirements
• Precision Class hardened and Ground Ball Screw
• Preloaded antifriction LM Guide ways / Roller Guide ways as per requirement
• Power Operated Tail Stock for Hydraulic Machines.
• Absolute PLC System of latest technologies with FiberOptical Cables to Control interpolation of 2 axis brand Mitsubishi/Siemen’s
• Absolute CNC System we use latest version of Fanuc/Siemens/Mitsubishi as per Customer’s requirements
• Hydraulic Power packs Yuken/ Rexroth
• Energy Efficient Motors and Electrical Switch Gears of World Standards.
• Centralized automatic Lubrication system for the adequate lubrication
• Surfaces finish 2 microns (improved RA values can be obtained by using selected grade of grinding wheel applicable to material to be ground).
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