We are Recognized as One of the Preeminent Plasma Consumables Manufacturers in India. the Unmatched Quality and Unsurpassable Performance Has Attracted Various Industrial Sectors to Place Bulk Orders for the Plasma Cutting Consumables. the Materials Used On the Manufacturing of the Plasma Cutting Consumables Ensure High Durability, Tensile Strength and Resistivity to Adverse Conditions. Additionally, Customers are Eased with the Availability of the Plasma Cutter Consumables that Comply with the International Quality Standards. technical Specification consumablesgetting the Best Out of Your Plasma Cutting Consumables : Electrodes and Nozzles all Wear Out that is Why They are Called Consumables. if You Know How and Why They Wear Out Though You Can Prevent Premature Wear.there are Several Signs of Worn Consumables; the Experienced Operator Can Often Tell By Sound or Color of the Arc or Subtle Changes in Torch Height that Indicate Parts Wear. However, the Best Way to Judge the Condition of the Torch Parts is to Periodically Check the Cut Edge Quality of the Metal, and Check the Torch Parts When the Cut Begins to Deteriorate. Keep a Record of the Average Parts Life Over Time (in Number of Starts or Arc-on Time) and Develop Guidelines for Expected Parts Life Based On the Amperage, Material and Thickness. Once Average Parts Life is Established the Operator Will Know When to Check and or Replace the Parts Preventing a Catastrophic Failure. Consumable Life in Air Plasma Cutting Depends On Various Factors Including Cutting Amps, Cutting Speed, Air Quality, Humidity, Air Pressure and Operator Skill. cutting Nozzlethe Orifice in a Torch Cutting Nozzle is Designed to Constrict the Arc to a Specific Diameter Without the Arc Touching the Nozzle. the Plasma Gas Provides a Thin Boundary Layer of Cool Gas Between the Arc and the Nozzle. if the Current Level is to High or Gas Flow is to Less the Arc May Contact the Cutting Nozzle Causing a Double Arc Which Will Damage the Nozzle By Increasing Its Diameter Disproportionately.thus Proper Constriction Will Not Be Achieved Resulting in a Poorly Focused Arc and a Bad Cut Finish. if a Nozzle is Gouged On the Inside or Outside or if the Hole is Worn Out of Round It Should Be Replaced -- Otherwise It May Be Reusable. When the Nozzles Wear Ot Cut Quality Deteriorates. Gouges On the Inside Indicate that Too High Current or Inadequate Air Flow Was Used. Touching the Job, Piercing or Cutting Too Fast Can Damage the Nozzle from the Outside. electrodesevery Time An Arc is Struck the Electrode Receives a High Current Surge that Brings It from a Cold State to An Extremely Hot State Very Quickly. the Ionized Plasma Gas Flowing Past the Electrode is Full of Charged Particles. These Particles Pull Away Atoms from the Hot Surface of the Electrode Which Wears Away the Emitting Element and Creates a Pit in the Surface. the Number of Starts and Stops is More Important Than Actual Cutting Time in Establishing the Life of the Electrode. It is Important to Keep An Eye On Your Consumables to Know How to Evaluate When They Need Changing. to Tell if An Electrode is Spent, Check the Pit in the Electrode Element. Generally the Pit Should Not Exceed 2.5mm for Air and O2 and 3.2mm for N2 or Ar-h2. Electrodes Should Be Changed in Time to Prevent Possibly Serious Damage to the Torch if the Electrode Bursts Inside. other Sparesfront Cap , Contact Tubes, Swirls Should Be Checked Visually and Replaced Whenever Mechanical Damage is Noticed. Check for Dirt, Metal Fillings and Grease in the Holes. Look also for Cracks and Arc Burns. Check the O-ring for Cuts, Softness and Outer Diameter. Check the Cracks, Arc Burns and Slag Build Up.
