PLASMA INDUCTION

Kalol, Gandhinagar, Gujarat

• Has a Strong Durable Construction for Long Life Castable.
• High Strength Rein Forced Refractory Top & Bottom.
• Heavy Rugged Supported By Cast Alloys Structures.
• Due to Heavy High Pressure Aluminum Carted Body Create Free Magnetic Path Within the Hot Pot and That’s Why Maximum Efficiency Provided.
• Hydraulic Hand Pump Provided Ton An Emergency in Power Failure.
• Easy, to Maintenance & Induction Copper Coil.
• Eear Mechanism, Hoist Tilting Hydraulic Operated Tilting Mechanism Available.
• One, Two &three Melting Hot Pot with Single Power Supply Source.
• no Any Pedestal or Ordinary Bearing Use. Heavy Brass Busing Use for Long Life.
• Husky Flat Copper Bus Bars are Used Instead of Tube Bus Bar to Put Maximum Power Into the Metal.
• Steel Frame Structure for Higher Size Hot Pot.
• Fully Captive Electromagnetic Flux Containment System.
• Digital Ground Leak Detector Systems Provide Protection from Shock to the Operator & Damages
• Single Uniform Design for Power Supply & Hot Pot Assembly.
• Hand Operated Manual Mechanism.
• Suitable for Ferrous & Non Ferrous Metals Including Precious Metals.
• Wide Range of Suitable Parameters for Different Metal Alloying.
• Provide Heavy Size of Horizontal & Vertical S.s Tie Roads Ensure Complete Structure Integrity.
• Higher Size of Pure Copper Rope Use Into the Power Cable.
• D.M Water Circulation Into the Power Cable to Reduce Water Flow Restriction & Long Life.
• Provide Push and Lining Systems.

100% 6^th Generation IGBT based series resonant power topology-based induction heater. Accessories of Ball screw, LM rail, X-Y mechanism, Coil moving Or Job moving mechanism, Lift & rotate mechanism, pick & place Mechanism. With features of Energy monitoring system, data logger for each cycleSCADA system with recopies.

100% 6^th Generation IGBT based series resonant power topology-based induction heater. Accessories of Ball screw, LM rail, X-Y mechanism, Coil moving Or Job moving mechanism, Lift & rotate mechanism, pick & place Mechanism. With features of Energy monitoring system, data logger for each cycleSCADA system with recopies.

Product Specification

Power Rating: 25 KW TO 400KW

Frequency: 3 KHZ to 50 KHZ

Size: 1.8 Mtr X 2.2 Mtr X 1.8 Mtr

Automation: PLC or CNC based control.

Loading System: Single spindle / Dual spindle, Single / Double station.

Water System: D.M Unit and Quench water circulation system separate with Alfa Laval Heat Exchanger.

Robust and Heavy Duty Mechanical Handling System

The Plasma Scan Master is a High Performance Induction Hardening System for Mid-to-high Volume And/or Multi-shaft Operations. Multiple Scan-tower Modules are Available Too.

Specifications / Features

• PLC or Cnc Based Micro Controlled
• Data Logger for Each Every Cycle
• Scale Systems for Advance Monitoring Systems
• Energy Monitoring System for Every Cycle

Features Advantages

Easy Removable Plumbing cover enables to All Mechanical Components for Easy Maintenance/Changeover. Single Utility Connection for Fast Installation or relocation Commissioning. Self-Contained System on a Common Base to Support Mechanical Modules Provide Various Process Solution; Scan , Lift/rotate, Pick & Place, Liner Transfer and Rotary index Flexible Design Allows a Wide Range of Power Supplier and Control to be Changed or Ungraded to meet Future Needs. Standalone Work Cell Requirements .User-Friendly Pc/PLC Based Controls Simplify Set-UP, Changeover, Diagnostics and Process Monitoring. Water Cooling Re-Circulating System With Plate Frame Heat Exchanger in Optimum Life Span and Efficiency For the Lining , Induction Heating Coils and Overall Systems.

Build Long Life Performance

Components and designs are Field Proven with More Than 25 Years of Experience Behind Each Machine. All Equipment and Tooling are Backed by the world’s Largest Designer and Manufacturer of Heating Equipment.

• Heavy Duty & Customized Hydraulic Power Pack.
• Compact & Rugged Dm Water Circulation Unit.
• High Frequency Power Change Over Switch.
• High Frequency Water Cooled & Conduction Cooled Capacitors.
• Water Cooled High Frequency Power Cable.
• D.C Choke for High Ripple D.c Current Filtering.
• Heavy Duty Side and Bottom Lining Vibrators.
• Power Semiconductor Component.