Visakhapatnam, Andhra Pradesh, India
Our Products
Weld mesh or Welded Wire Fabric is one of the most versatile of industrial wire. Its most potential and effective use can be seen in Concrete Reinforcement. Weld mesh can effectively replace the conventional mode of tying up individual bars in any flat or planar, concrete elements such as slabs, walls, pavements or pipes and so on.
Weld mesh is all the more preferred for the main features it offers such as Higher characteristics strength, vastly superior bonding behavior, economic detailing with thinner wires at closing space and above all enormous savings of time. These qualities give the weld mesh the advantage when compared to others.
Pioneer manufactures and supplies Weld mesh of all sizes and shapes required.
USAGE OF WELD MESH:
As aforementioned, the advantages of weld mesh permit its extensive use. Weld mesh can be most effectively used in structural slabs, floor/pavement slabs, precast members, R.C.C pipes, curved elements and guniting replastering.
f youre looking for properties such as corrosion resistance, aging resistance, sunshine resistance or weather resistance, Wire mesh grating is where your search ends.
Forms of corrosion resistance include electric galvanizing, hot-dipp galvanizing, PVC spraying and PVC coating. When choosing Wire mesh, its important to check the quality. Pioneer provides one of the tried and tested products of wire mesh grating and hence guarantees the best quality.
USAGE OF WIRE MESH GRATING
Wire mesh grating is widely used in agricultural, industrial, transportation, horticultural and food procuring sectors. It is also used in mines, gardening, machine protection and other decorations.
The barbed wire consists of barb wire and line wire. The wire diameter of line wire is larger. The line wire can have one wire or two wires. The barb wires are braided with a system of constant torsion around line wire. One barb wire forms two spikes and two pieces of wire-four spikes. The sharpened spikes are protective elements of barbed wire.
Using the two twisted line wires can improve the quality of fastening studs and prevent the displacement along the wire. On a single strand barbed wire, in order to avoid spikes rotate around horizontal wire, the horizontal wire is made by corrugations and its cross section is not circular.
To prevent corrosion, the barbed wire manufactured at Pioneer has a zinc coating. This would give the wire a longer life and superior quality than usual.
USAGE OF GALVANIZED BARBED WIRES
Barbed wire is used for various security fencing and barriers. It can be laid directly on the ground, mounted on the top of fence or in rows as an independent barrier.
Anti-climb weld mesh system (also known asPrison Mesh fencing or 358 mesh fencing) is dominantly used in fencing systems designed to bring maximum perimeter protection to a site without impeding visibility (which is important for human patrolling or video surveillance).Anti-climb fencehas been universally accepted as the most secure form of welded mesh panel, commercially available with significant inherent advantages over products such as chain link fencing or other forms of welded mesh fencing, owing to its unique configuration.
Anti-climb meshpanel is made of galvanized steel wire (and can then be optionally polyester powder and/or Epoxy coated) in an aperture configuration of 76.2 mm x 12.7 mm. This means a clear opening between horizontal wires of less than 9 mm inadequate to insert hand tools for cutting the mesh. The vertical wires of the mesh further restrict the opening available, forming small rectangles throughout the panel.Anti-climb fenceis therefore extremely difficult to penetrate using conventional hand tools and thus gives a delay time under attack several times greater than traditional fencing products such as chain link fence.
The closeness of the horizontal wires in this Anti-climb fence also makes for a mesh panel almost impossible to grip (as shown in the below figure), thus climb, when used as part of a fencing system, and thus the name "Anti-climb".
The mesh apertures are finger/toe proof and are designed such as to give excellent visibility through the mesh, both from perpendicular and angled directions. The welded mesh panels have a non-aggressive appearance with pleasant aesthetics, further adding to their pre-eminence over other wire fencing panels. Finally, unlike chain link fencing the welded mesh will not unravel or lose stability if cut every intersection of every wire is individually welded throughout the mesh panel. Its unique configuration makes it ideal for applications such as military, energy, airport, schools and other sensitive sitesperimeter fencing. To know more about rates/costing of Anti climb fence (Prison Mesh or 358 mesh), you can send us your specifications.
Welded Razor Wire Mesh panel is a multi-functional, high security mesh fencing made of straight-blade netting welded together, packaging in a sheet form.
It is used in operations to pave the field after the installation of a blade barrier. This product can protect you and your property, and ensures the safety of the protective barriers.
Welded Razor Wire Mesh panel is installed in various parts of the world's airports, military bases, water substation, the border fence, oil depots, factories and other areas needing high security.
Pioneer is very instrumental in offering Crimped Wire Mesh to the clients. Our offered product is manufactured using the finest quality stainless steel that is procured from the trustworthy vendors in the market in compliance with the set industry norms. Our offered product is highly appreciated by our clients for its sturdy construction and durability. Crimped wire mesh at Pioneer has great Dimensional accuracy, precise design and a fine finish.
We have different specifications of the crimped mesh material that include stainless steel wire301, 302, 304, 304L, 316, 316L and 321.
Crimped wire mesh manufactured from Pioneer are mostly used in construction industries, cement industry, petroleum, minerals, pharmaceuticals, chemical industries, rubber industries and automobile industries. The industrial uses include filtering, sizing, grading etc.
It can also be made use of for various domestic purposes such as grid window, verandas, partitions, counter shelves, rack, lift, cages, guards, trays and many more.
Woven wire mesh is a metallic fabric that can be manufactured from any metallic material that is pliable enough to lend itself to weaving. Pioneer always uses quality products and durable methods to ensure our products remain the preferred choice for clients. The material can be cut to size, purchased by length, punched into discs, made into cylinders, screens, sieves or custom fabricated it is a very versatile product.
The material can be manufactured from mild, stainless, hi-tensile and galvanized steel as well as brass. Pioneer uses top quality woven wire mesh and adds value by converting it a usable end product. This item is very popular and has numerous applications for a number of industries.
Perforated sheets have many advantages ranging from weight reduction through acoustic noise reduction to heat dissipation. Radiation containment, separation, transparency and anti skid are few of the other advantages. Acoustic performance helps people or workers to limit health effects from noise.
It is observed and proven that the use of perforated sheets has resulted in a lot of energy savings even upto 30-40%. Also, perforated sheets need very limited maintenance and cleaning. This makes it more feasible economically.
At Pioneer, Perforated sheets are available in various patterns, thickness and materials.
There is an impressive variety of possibilities for the use of perforated products, which are found in nearly all branches of industry.
Its used in food processing for bee hives, for grain dryers, wine vat etc. It is also used in fish farming, hammer mill screens, silo ventilation, sorting machines etc. Bent and folded perforated sheets are used as elements for conveyor belts. Stainless steel juice channels are used for wine presses. Its also used in vegetable and fruit presses.
In automotive industry, it is used as ventilation for tractor engine, casing and ventilation grid.
Chicken wire or hexagonal wirenetting is a mesh of wire commonly used to fence poultry livestock such as chicken, in a run or coop. Hexagonal wire netting is made by twisting in the straight direction and reverse direction to form a hexagonal opening. It is primarily manufactured in galvanized and stainless steel.
Pioneer makes wirenetting of top quality in all possible sizes of 1 inch(2.5 cm) diameter, 2 inch and 0.5 inch. Chicken wire is also available in various wire gauges usually 19 gauge (about 1mm wire) to 22 gauge (about 0.7 mm wire).
Chicken wire is occasionally used to build inexpensive cages for small animals though the thinness and zinc content of galvanized wire may be inappropriate for animals prone to gnawing and will not keep out predators.
In construction, chicken wire is used as a metal lath to hold cement or plaster. Concrete reinforced with chicken wire yields ferrocement, a versatile construction material.
Conveyor belts consist basically of joined wires forming an endless belt, which is used for the continuous transfer of products. Wire belts are available in many different materials for numerous productions and process applications with wide range of temperatures ranges from freezing to heat treatment.
Metallic Conveyor Belts are manufactured in different types of weaves to suit various types of process engineering applications where the strength of steel and the ability to function at elevated temperature are only possible solutions.
At Pioneer, these products are manufactured under the stringent surveillance of our experts so that they can easily function at high temperatures where strength is necessarily required.
Due to their superior quality, the belts manufactured at Pioneer have many applications at the user end. The Belts are used in Glass Industries, Auto Industries, Ceramic Industries, & Food Processing Industries and to convey small metal parts.
Vibrating screens are the most important screening machines primarily utilized in the mineral processing industry. The vibrating cloth Pioneer manufactures is made by superior quality raw material. Spring steel (high and medium carbon steel) is used along with stainless steel of all grades, Viz H.C. wire, M.S.W and galvanized mix to manufacture the vibrating screen.
Our vibrating cloth is custom designed in case plungers and vibrating rods are to be inserted within the spread of the screen cloth to guard against the tearing of cloth due to damping. Vibrating screen cloths are placed above rubber beads to avoid metal to metal contacts. This leads to a better life of the vibrating screen cloth.
Pioneer manufactures the vibrating screen cloths in various sizes that range from 12m to 100mm with wire diameter from 2mm to 16mm.
The vibrating screen cloth has got an extensive use in many industries such as power plants, coal, chemical, mining, paper and pulp, quarrying, iron, cement and stone crushing etc.
They are also used for doing works like sizing, screening, shifting, grading, separating, scalping and washing.
Pioneer provides complete solutions for replacement of screen mesh with clamping, riveting and fixtures.
A chain-link fence is a type of woven fence usually made from galvanized or LLDPE-coated steel wire. The wires run vertically and are bent into a zig-zag pattern so that each "zig" hooks with the wire immediately on one side and each "zag" with the wire immediately on the other. This forms the characteristic diamond pattern seen in this type of fence.
Pioneer manufactures fencing in all sizes required. Fencing at usually comes in 20 rod and 50 ft rolls, which can be joined by unscrewing one of the end wires and then screwing it back in so that it hooks both pieces. Common heights include 3 ft, 3 ft 6 in, 4 ft, 5 ft, 6 ft, 7 ft, 8 ft, 10 ft, and 12 ft, though almost any height is possible. Common mesh gauges are 9, 11, and 11.5. Mesh length can also vary based on need, with the standard mesh length being 2 ft.
The popularity of chain-link fence is due to its relatively low cost and ease of installation. A further advantage is that, due to the open weave, chain-link fences are transparent and do not obscure sunlight from either side of the fence. One can make a chain-link fence semi-opaque by inserting slats into the mesh.
Chain linking is mainly used in wrestling steel cage matches, backstops in baseball and softball fields etc.
Pioneer takes special care in manufacturing the cable trays with the required size and shape as specified by the client.
Cable trays at Pioneer are made of galvanized steel, stainless steel, aluminium, or glass fiber reinforced plastic. The material for a given application is chosen based on where it will be used. Galvanized tray may be made of pre-galvanized steel sheet fabricated into tray, or may be hot-dip galvanized after fabrication. When galvanized tray is cut to length in the field, usually the cut surface will be painted with a zinc-rich compound to protect the metal from corrosion.
Shapes and sizes: A ventilated tray has openings in the bottom of the tray, allowing some air circulation around the cables, water drainage, and allowing some dust to fall through the tray. Small cables may exit the tray through the ventilation openings, which may be either slots or holes punched in the bottom. A ladder tray has the cables supported by a traverse bar, similarly to the rungs of a ladder, at regular intervals on the order of 4 to 12 inches (100 to 300 mm).
Ladder and ventilated trays may have solid covers to protect cables from falling objects, dust, and water. Tray covers for use outdoors or in dusty locations may have a peaked shape to shed debris including dust, ice or snow. Lighter cable trays are more appropriate in situations where a great number of small cables are used, such as for telephone or computer network cables. These trays may be made of wire mesh, called cable basket or be designed in the form of a single central spine (rail) with ribs to support the cable on either side.
Cable trays are especially useful in situations where changes to a wiring system are anticipated, since new cables can be installed by laying them in the tray, instead of pulling them through a pipe.
Several types of trays are used in different applications. A solid-bottom tray provides the maximum protection to cables, but requires cutting the tray or using fittings to enter or exit cables.
