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Pioneer Furnaces Private Limited

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Industrial Ovens & Furnaces

Our product range contains a wide range of ageing furnace, Preheating Furnace, brass induction melting furnace, Copper Melting Furnace and Pot Furnaces

Ageing Furnace

  • Power rating 15 Kw to 2000 Kw
  • Temperature 450-600˚C
Ageing furnaces are for ageing of aluminum extrusions, Conductors, aluminum casting, etc. with very close temperature tolerances, Single or double draw out trolleys with vertical opening doors, The furnaces can be operated semi automatically, controlled by PLC systems with HMI that allow precise control of the process.
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Preheating Furnace

  • Temperature 450-600˚C
  • Power rating 15 Kw to 2000 Kw
Die preheating furnaces are for pre heating of extrusion dies with very close temperature tolerances, Single or double draw out trolleys with vertical opening doors, The furnaces can be operated semi automatically, controlled by PLC systems with HMI that allow precise control of the process, The heater battery is designed with low watt density heaters, for long, trouble free life and are modular, making them easy to maintain,
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Brass Induction Melting Furnace

  • Power 300 Kw to 10000 Kw
  • Capacity 1000 Kgs to 30000 Kgs
Ensures melting of DRY WET BRASS chips at optimum metal loss without manual labour, Specific crucible configuration for BALD HEAD melting, Better Stirring effect in melt to produce dross free surface at center, Bald head melting ensures easy sinking of chips in melt while charging on a dross free surface, Special shape of the crucible along with Ceramic lined exhaust hood, Easy Access for dross remova, Automatic chips charging system as an optional.
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Copper Melting Furnace

  • Power 125 Kw to 1250 kw
  • Range 1500 Kg to 15000 Kgs
Pressurized Pouring furnace with channel inductor for feeding metal to high pressure moulding line, Stopper rod mechanism with micro -processor based control for exact dosing of metal and swing-out construction for ease in replacement. Efficient teach in pouring control provides ease in control of poring weight. Optional laser control facilty, An Optional nozzle cleaning device, as well as perpendicular so that the poring nozzle may smoothly align with the sprue cup location suitable for both flask and flask less moulding line.
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Pot Furnaces

  • Capacity 500 kgs to 3000 kgs
  • Temperature 150°C to750°C
Standalone pit type furnaces are designed for heat treatment of cast iron components.These furnaces are useful for auto ancillary units.The furnaces have high efficiency air circulation fans on the top of the furnace and housed in a top opening door. The door is either sliding or lift and swivel type.Concentric air passage houses heating elements in wire coil form or sinusoidal strip form.The heating elements are designed for low watt density for long life.High capacity fans provide high number of air passes ensuring rapid heat transfer to the charge and keeping heating elements in black zone.
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Pit Type Furnace

  • Capacity from 500 kgs to 3000 kgs
  • Temperature 150°C to750°C
Standalone pit type furnaces are designed for heat treatment of cast iron components.These furnaces are useful for auto ancillary units.The furnaces have high efficiency air circulation fans on the top of the furnace and housed in a top opening door. The door is either sliding or lift and swivel type.Concentric air passage houses heating elements in wire coil form or sinusoidal strip form.The heating elements are designed for low watt density for long life.High capacity fans provide high number of air passes ensuring rapid heat transfer to the charge and keeping heating elements in black zone.
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CONTINUOUS HEAT TREATMENT FURNACES

  • Temperature range 450-600˚C
  • Power rating 15 Kw to 2000 Kw
Ageing furnaces are for ageing of aluminum extrusions, Conductors, aluminum casting, etc. with very close temperature tolerances, Single or double draw out trolleys with vertical opening doors, The furnaces can be operated semi automatically, controlled by PLC systems with HMI that allow precise control of the process, The heater battery is designed with low watt density heaters, for long, trouble free life and are modular, making them easy to maintain, Contactor type or thyristorised power supply for maximum efficiency and higher temperature accuracy.
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Induction Furnaces For Pressurized Pouring

  • Power 125 Kw to 1250 kw
  • Range 1500 Kg to 15000 Kgs
  • Pressurized Pouring furnace with channel inductor for feeding metal to high pressure moulding line.
  • Stopper rod mechanism with micro -processor based control for exact dosing of metal and swing-out construction for ease in replacement. Efficient teach in pouring control provides ease in control of poring weight. Optional laser control facility.
  • An Optional nozzle cleaning device.
  • Hydraulic movement in the direction of the mould line as well as perpendicular so that the poring nozzle may smoothly align with the sprue cup location suitable for both flask and flask less moulding line.
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Mains Frequency Coreless Induction Furnaces

  • Power 100 Kw to 10000 Kw
  • Crucible capacity 800 kg to 30000 kg
  • An excellent tool for melting Cast Iron, S.G. Iron, Malleable Iron, etc.
  • Operation at lower frequency yields vigorous and uniform bath movement for ease in alloy addition as well as homogeneity of melt.
  • Robust, sturdy with steel frame furnace construction designed for harsh foundry operation.
  • Optional features like exhaust hood, quick lining removal, load cell, pit guard system, etc.
  • Micro processor based controlled air cooled tap changer power supply with contactor switching.
  • Operation at unity power factor at all loads.
  • No harmonics generation due to furnace operation.
  • Conventional long coil ensures same temperature gradient throughout the length of lining.
  • Quick lining removal facility as an option.
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