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Pioneer Engg. Works.

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Wire Making & Cabling Machines

Our Complete range of products are Armouring Cum Core Laying Machine, Core Laying Machine, Stranding Armouring Machine, High Speed Double Twist Bunching Machine and Armouring Machine.

Armouring Cum Core Laying Machine

The armouring cum core laying machine offered by us provides laying of different cores of power cables. Therefore, we provide it in various sizes according to the varied cable sizes. Our armouring cum laying machine is user friendly and can be loaded and unloaded easily. The gearboxes we install in our machines enable the machine to rotate in both clockwise and anticlockwise direction, for various cage speeds. Our machine also consists of an adjustable die holder system which is capable of adopting a hollow die according to the size of the cable. Due to such advanced features in our machinery, we have gained the position of one of the leading armouring cum core laying machine manufacturers. 30 bobbin stranding machine (clockwise anti clockwise)we offer stranding clockwise anti clockwise machine, which is used to prepare multi stands conductor for different sizes of cables. These machine are available in different models depending on the number of cradles that helps in holding the spools. The cage rotates in both the clockwise anti clockwise direction together with it's gear box. The direction is easily changeable with the help of a lever that is provided in the gear box. The machine offered by us possesses has a dia holder head that keeps the shape and sequence correctly. This machine is very easy to operate and mauntain.

S. No.Machine Model No.of bobbins in a cage No. off cages No of wires
1AIS-197+12 Bobbins 2 Cage 19
2AIS-377+12+18 Bobbins 3 Cage 37
3AIS-617+12+18+24 Bobbins4 Cage 61
4AIS-977+12+18+24+30 Bobbins4 Cage 91
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Core Laying Machine

We supply one of the best core laying machines available in the market today. A core laying machine is an economical and effective solution for cabling and for various types of core laying. The core laying machine that we supply is easy to load and unload. Also, the gear box that we install in the core laying machinery enables machine rotation in both directions to make various cage speeds. We also supply heavy duty laying machine which is in very high demand for its various uses. We have carved a niche as a well known supplier of core laying machinery. applications :it is an are economical& effective solution for cabling & abc core laying, rubber/ pvc insulated core laying or xlp cables core laying with filters. main features :easy to load and unloadhigh capstan radius to protect cable insulation from surface cracking caused by bending.akash box enables machine rotation in both directions (clockwise/ anti clock wise) to make various cage speed.

Technical Specifications

Line Configuration 1+3, 1+4 etc.
Drum/Bobbin Size inside the Cradle1000 mm, 1250 mm and 1600mm
Diameter of Single Core10-50 mm
Diameter After Laid Up CoresMin 25 mm- Max. 120 mm
Carriage RPM10-35 RPM/ Mm
Line Speed10-45 m/min.
Take Up Drum Size1600-2600-3200 mm
Lay Length75-1800 mm
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Stranding Armouring Machine

We offer Stranding Armouring Machine is used for armoring of xlpe ht & power cables, control, special instrumentation, power cables etc. we manufacture the best cable stranding armouring machine which is of optimal quality. our machines are equipped with all the latest features and are just according to the latest trends and needs. we use one of the best equipments to manufacture the machines so that there is no compromise in the quality standards. we supply our products at competitive prices as well. because of our quality standards and prices, we have made a position as a top armouring machine exporter in india. application of use : this machine is used for armoring of xlpe ht & power cable, control, special instrumentation, power cables, etc. main features :without back twist for gi strip armour carriage cradles will be of rectangular shaped fabricated fastened between discs supported on bearings at both ends between discs. discs are fitted on hollow shaft tube with under roller or without under roller carriage with heavy duty pedestal bearing to support the carriage.each bobbin is held between epistles with suitable interlock for pointles. individual wires constant tension can be controlled through mechanically or electronically brake tension.heavy-duty enclosed gear box or external gearbox at the rear end of each carriages having provision driving the carriages in anti-clockwise or clockwise direction.single capstan with fleet ring or haul off caterpillar for constant pull and lay, pneumatic/ hydraulic braking system for each carriage. synchronizations can be done through line shaft or with fully automation conrrl of the whole line through digital drives & standard make.

Nos. of bobbin in a carriage 24/36/48/54/61/72/84/90
Diameter of bobbin as per DIN 400/450/500mm
Dameter of wire GI strip 4.0x0.8mm/GI round 0.7-3.5mm
Cable Diameter 20mm to 120mm
Lay in mm35mm-1250mm
Centre wire pay off drum size1250-2500mm
CarriageRPM125/1000/75/50/30
Take up drum size1250-3000mm

It Comes with
  • Movable onslide base
  • Traversing unit is separated.
Model No. Diameter of reel Maximum Load Cable Diameter
PT-5/16500-1600mm3TMin. 12mm - 50mm Max.
PT-12/221200-2200mm6TMin. 25mm - 60mm Max.
PT-18/281800-2800mm10TMin. 40mm - 100mm Max.
PT-22/322200-3200mm15TMin. 50mm - 150mm Max.
Wire SizeCopper :1.50 mm to 4.50 mm dia
AluminiumÃ� : -2.00 mm to 5.00 mm dia
Al. Alloy :1.50 mm to 4.00 mm dia
Configuration1 + 6 + 12 + 18 + 24 + 30 + 36
Bobbin Size500 / 630
Cage Speed210 / 180 / 150 / 127/100/80-(with Multi Speed options in each cage)
ConstructionSteel fabricated - Fork or Cradle type cages supported onÃ���Ã��Ã� bearing At both ends on heavy duty hollow shaft
Bobbin HoldingPintle type bobbin holding
Bobbing TensionUniform pay - off wire tension by individual bend brake type spring loaded sandwich belt
Haul - off - unitDual Capston from 1200 to 2000mm dia
Take -up reel Size1200 to 3600 mm flange dia
DriveAC Variable Frequency Drives or DC Drives
Bobbin LoadingManual
Direction of CagesClock wise / Anti Clockwise, opposite to each other or in same direction by each cage lever operated individual gear boxes.


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High Speed Double Twist Bunching Machine

We offer to our clients Double Twist Bunching Machine that is fabricated using MS plates, channels and angels. Our High Speed Double Twist Bunching Machine finds application in the engineering and electronic industry. Moreover, High Speed Double Twist Bunching Machine is precision engineered and acknowledged for the following features :
  • Horizontal double twist type for core size up to 2.0 mm diameter
  • Spool size up to 600 mm with traverse up to 300 mm
  • Lay range: 20 to 1000 mm
  • Machine RPM up to 1000 mm
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