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1 Products availableWe offer the best product range of Die-Punch Inspection Kit, Automatic Die-Punch Inspection Kit, Auto Punch Polisher, Multi Tip Tooling and Rotating Head Punch.
A modern Tablet Press conventionally known as Tablet Compression Machine gives the desired performance and produces good quality tablets subject to the machine being fitted with Toolings (Punches & Dies) that are well designed and precision engineered as well as manufactured from high quality and suitable steel and coatings. Tooling manufactured by Pharmachine are in use with hundreds of Pharmaceutical companies both domesticand multinationals. This is adequate evidence showing the immense goodwill the company enjoys in the market as a reliable as well as quality conscious supplier to the industry. The company also supplies tooling to hundreds of customers situated all around the world besides the local market. Pharmachine has the most up to date manufacturing facility that has all modern CNC machines for cutting, milling, wire cutting and grinding operations. The company also uses specialized honing machines as well as fluid bed furnaces. The entire designing and manufacturing operations are aided through computers (CAD/CAM) and latest edition software Solidworks is put to use in order to achieve best results. We havegrown over a time span of 45 years through a series of expansion programs as well as continuous up-gradation of our various manufacturing facilities and most importantly the quality assurance system. Besides modernization, we have also acquired necessary skills by imparting education and training to our workforce which has made possible usto export more than 50% of ourproduction to variouscustomers acrossthe world.
Punches & Dies (Toolings) can give rise to several types of problemsafter continuous usage on the Tablet Compres sion Machine. Therefore periodic inspection of Toolings is vital for achieving tablet size uniformity, better machine performance and maximization of Tooling life. If the Tablet Compression Machine operator or the Maintenance department do not inspect each and every Die-Punch set regularly, itcan lead to major break-down of the Compression Machine and costly production losses. Normally the tablet production department can confront any of the following problems due to lack of inspection of Tooling:
To co-relate the above problems one has to check the following parameters on each of Tooling set:
The Die-Inspection kit can also be used for checking Cup Depth, Punch diameters, Die outer diameter, Die height etc.
Pharmachine is now offering Automatic Inspection Kit for Punches & Dies for periodic inspection of Toolings. Routine inspection of Toolings is vital for achieving tablet size uniformity and better machine performance. Pharmachine Automatic Die-Punch Inspection Kit allows the operator to measure and record the dimensions of the Toolings quickly and more accurately with minimum error and ensurestrouble free monitoring of the Tooling quality essential for the smooth production of various types of tablets in the Pharmaceutical Industry. As continuous usage of Die-Punch on the Tablet Compression Machine can give rise to several types of problems, it is mandatory for either the Tablet Compression Machine operator or the Maintenance department to inspect each and every Die-Punch after every batch.In the absence of monitoring of Tooling, it is likely to lead to major break-down of the Tablet Compression Machine and costly production losses. Normally Tablet production department can confront any of the following problems due to lack of inspection of Tooling:
To co-relate the above problems one has to check the following parameters on each of the Tooling set:
The Inspection kit can also be used for checking Cup Depth, Punch diameters, Die outer diameter, Die height etc. The major advantages of using Automatic Die-Punch Inspection Kit over conventional or manual Inspection Kit are as follows:
Pharmachine is now offering Auto Punch Polishing machine to bring back used Punches & Dies to their original finish which normally goes through lot of abrasion during the Tablet Compression process. Powder also sticks on the body of the Punches & Dies which are very tedious and time consuming to remove through manual process. Pharmachine Auto Punch Polisher not only minimizes the dependence on the skill of the polishing operator but also gives you consistency in the quality of the surface finish of all the Punches & Dies, helping to achieve improved operational efficiency of the Tablet Compression Machine that gives high quality production on a continuous basis. The machine has a capacity to handle 33 Punches of B or D tooling. The machine can also be provided with Die Holders (optional) for D, Band BB Tooling.The Auto Punch Polisher uses food grade granules for the polishing process and takes approximately 20 minutes. The granules are available in bags of 25 Kg each. Main features of the Pharmachine Auto Punch Polisher are:
the presence of very small/minute pieces of ferrous, non-ferrous or stainless steel metal particles inside compressed tablets coming out of a tablet press can be detected through a metal detection machine. these tablets containing metalparticles will be automatically rejected through a chute. the outlet of the metal detection machine is connected to a tablet deduster unit where tablets are conveyed upwards and the de-dusting is achieved through vibration. on the deduster, the tablets are gradually elevated upwards by adjustable vibration along perforated stainless steel tray to ensure that dust that isadhering to tablets iseffectively discarded. tablets free of dust, enhance performance in downstream operations like coating, bottle, strip or blister packaging. all contact partsare made of stainless steel 316 grade and non contact parts are made of stainless steel 304 grade. the deduster is also provided with a see through cover made of acrylic at the top of the unit. vacuum nozzles are provided to remove dust through a dust collection / extraction machine (optional). the standard deduster conveys/dusts the tablets for approx. 1 meter. a bigger model which conveys/dusts the tablets for approx. 3 meter is also available.
In this Tablet Deduster, compressed Tablets received from the Tablet Press are conveyed upwards andthe de-dusting is achieved through vibration.
On this Deduster, the tablets are gradually elevated upwards by adjustable vibration along perforated stainless steel tray to ensure that dust that isadhering to tablets iseffectively discarded. Tablets free of dust, enhance performance in downstream operations like coating, bottle, strip or blister packaging.
All contact partsare made of Stainless Steel 316 Grade and non contact parts are made of Stainless Steel 304 Grade. The Deduster is also provided with a see through cover made of acrylic at the top of the unit. Vacuum nozzles are provided to remove dust through a Dust Collection / Extraction Machine (optional).
The Standard Deduster conveys/dusts the tablets for approx. 1 meter. A bigger model which conveys/dusts the tablets for approx. 3 meter is also available.
Pharmachine offers Dust Collector in an all Stainless Steel construction with contact part made of Stainless Steel316 Grade (AISI quality) specifically for the Pharmaceutical Industry whichenables drug and pharmaceutical manufacturers to maintain high GMP standards. Wet mixing & dry blending, granulation, drying, sizing, tablet compression and tablet coating departments in the Pharmaceutical industry usually generate lot of dust causing not only hazards to operators working on the shop floor but at times are also responsible for cross contamination with different types of drugs. Therefore an efficient Dust Collection system helps to reduce cleaning and sanitation efforts on the part of the operators during batch/product change over. Pharmachine uses high efficiency filters to stop 99.9% of the dust.
| Model No. | DE-300 | DE-150 |
| Contact Parts | S.S. 316 | S.S. 316 |
| Suction Capacity | 300 C.F.M. (500 m3 / hr) | 150C.F.M. (250m3 / hr) |
| Filteration Area | 15 Sq. Ft. | 7.5 Sq. Ft. |
| Bags | 6 nos. | 4 nos. |
| Dust Collection Capacity | 40 Liters | 23 Liters |
| Inlets | 2 Nos – 50 mm, 4 Nos – 38mm | 2 Nos – 50 mm, 4 Nos – 38mm |
| Motor | 1 HP, 3 PH | 3/4 HP, 3PH |
| Net / Gross Weight | 75 / 125 Kgs | 60 / 95 Kgs. |
| Machine Dimensions (L x W x H) | 650 x 800 x 1300 mm | 480 x 640 x 800 mm |
| Case Dimensions (L x W x H) | 850 x 1000 x 1700 mm | 680 x 850 x 1000 mm |
The Food Grade Gravity Feeder is manufactured from a food grade polymer, which not only minimises metal contamination but also eliminates black particles generated from metal feeders. The Multi Chamber design ensures that the die cavity is always covered with granules, the extrachambers make the granules move in a serpentine motion and increases filling time.Key Advantages
Pharmachine has been manufacturing Multi-Tip Tooling for over 15 years now andcan offer customers different varieties and configurationsof Multi-Tip Tooling to ensure uniformity of tablet weights during the Tablet Compression process. The biggest advantage of using Multi-Tip Toolings is increased production per tablet machine per unit space per unit time because Multi-Tip Tooling can give you an average of 50-100% higher production. Ironically, many people have misunderstood that Multi-Tip Tooling is a complex proposition and that replacementcosts are very high. However, the real fact is that Pharmachine has made Multi-Tip Tooling easy to use as with a simplified design with tips that can be very conveniently replaced without the need to replace the entire Punch making it easy and economical. Multi-Tip Tooling is considered an economical option compared to high capital cost of investing on a new Tablet Press besides theadditional space needed for such installation andextra operational and maintenance costs that are involved. Therefore, Multi-Tip Toolingis the right answer and makes more economic sense if you need to produce additional volume of tablets due to seasonal trends or export orders that are not regular in nature.
Pharmachine can also provide Rotating Head Punch which helps in extending the life of the shaped Punches by offering less friction at a single contact pointwhich puts less wear on the head of the punch, effectively enhancing longevity of the Tool life. The Rotating Head is specially designed for shaped Tooling which require fixed key positions. Basically, rotating head is a two-part punch configuration. In this design configuration, head of the punch rotates independently with respect to the keyed Punch body. Therefore, this results in creation of less frictionbetween the Cam and the Punch Head which reduces wear and tear inshaped Punches with fixed key position because the punch head gets hit by the Cam repeatedly on the same spot which is not the case whenRotating Head Punch is put into use. The other big benefit besides extended life of the Rotating Punch is the possibility to increase the speed of the Tablet Press.
Pharmachine has successfully provided Core-Rod type compression tooling for customers. Core-rod is a special solution for providing concentric hole at the center of the tablet. For this kind of production, it is necessary to specifically modify thetoolings.
Pharmachine is now offering Digital Die-Punch Inspection Kit for inspection of Toolings which facilitates the operator to measure and automatically record the dimensions of the Toolings on his/her personal computer for easy monitoring of the Tooling quality and store data of each set of Tooling for lifetime.
As continuous usage of Die-Punch on the Tablet Compression Machine causes lot of wear and tear leading to several types of problems, it is prudent for the engineering department to inspect each and every Die-Punch set and store the data in the computer.
The periodic storing of data of a particular set of Die-Punch on the computer will reveal any short coming on the quality of the Tooling or the need to reject any Tooling in the process of measuring and monitoring the dimensions. This kind of data set up of different types of Toolings on a PC helps to avoid any major break-down of the Tablet Compression Machine or avoid costly production losses by weeding out bad quality or worn out Toolings on a periodical basis.
Normally a Tablet production department can confront any of the following problems due to continuous wear and tear of Toolings:
To co-relate the above problems one has to check the following parameters on each of the Tooling set:
The Inspection Kit can also be used for checking Cup Depth, Punch diameters, Die outer diameter, Die height etc. The major advantages of using Computerized Die-Punch Inspection Kit over conventional or manual Inspection Kit are as follows:
Contents of Inspection Kit:
In a pharmaceutical plant, space is one of the biggest constraints and therefore Storage Cabinets have become an important necessity. Pharmachine Storage Cabinets are well designed to prevent damage to Tooling during handling (which is the cause for 80% of damages to Toolings) and transportation. These Storage Cabinets help Tablet Press operator to systematically index the Toolings, which makes it easy for its identification and helps to obtain correct Toolings as and when required without wasting much time.
Tablet production and processing area usually generate dust and therefore Tooling will remain free from dust pollution when they are kept inside the well designed Storage Cabinets. Storage Cabinets also essentially prevents Tooling from rusting when HVAC system is shut down during non-production hours.
Storage Cabinets can be supplied either in Mild Steel construction whose surface will be given oven baked paint or with Stainless Steelmaterial which will be given mirror polished finish.
Either 9 or 12 drawers can be supplied with each Storage Cabinet based on Tablet CompressionMachine configurationin terms of number of stations. The 12-drawer Cabinet can accommodate 4 trays in each drawer (Total = 4 x 12 = 48 trays) and the 9-drawer Cabinet can accommodate 8 trays in each drawer (Total = 8 x 9 = 72 trays). Further, each tray can accommodate 8 sets of D Tooling or 11sets of B Tooling whereinToolings arestored horizontally. The trays are made from ABS plastic and have a standard dimension of 304 x 304 mm (12 x 12).
