PHARMACHEM ENGINEERING SERVICES

Industrial Area Phase I, Chandigarh

Our experience has taught us that if the design of the plant’s process is less than optimal, or downright incorrect, then the client will be faced with years of effort and expenditures trying to recover from such problems. We believe in getting the process designed right the first time and know that we can do so better than most companies for two main reasons:

• We specialize in process & Project engineering only. Your process is our focus. It’s what we do and all we do. 

Our experience has taught us that if the design of the plant’s process is less than optimal, or downright incorrect, then the client will be faced with years of effort and expenditures trying to recover from such problems. We believe in getting the process designed right the first time and know that we can do so better than most companies for two main reasons:

• We specialize in process & Project engineering only. Your process is our focus. It’s what we do and all we do. 

Boiler House Efficiency Improvement :

• Establish the present steam generation from the boiler and the steam loading pattern of the plant i.e. peak, average and minimum loads based on the metering and system at plant
• Evaluate the efficacy of the present operating practices and recommend any changes to ensure optimum boiler efficiency.
• Study the present blow down philosophy and suggest methods to optimize blow down and heat recovery from blow down.
• Study the present feed water management philosophy and same will be evaluated to ensure optimum feed water temperature to the boiler.
• Evaluate use for LP flash steam in the plant or take it back to feed water tank of boiler 
• Evaluate the efficacy / feasibility of using heat from available waste heat streams in the process towards heating the feed water

Quantify the potential for steam reduction in the plant :

• Evaluate the steam distribution network in the plant: Line sizing and routing Distribution with respect to pressure drop if any Type, quality & health of insulation. Condensate removal from steam mains. Establish % distribution loss on account of leakages and radiation and suggest methods to reduce the same
• Evaluate the desired vs actual parameters for steam as required by the process equipment
• Evaluate the plant historic data and observe the current operations for anomalies such as batch time / throughput variations and evaluate the impact of the current steam and condensate network on such variations 
• Evaluate the current steam supply parameters vis-à-vis the process recipe requirements including gradients etc. and evaluate gaps within the same
• Evaluate the plant for any throughput bottlenecks due to the steam system
• Evaluation of hot water generation and utilization in the process.

Key Takeaway Points :

• Avoiding clinker formation inside the boiler
• Increase the inlet air temperature to increase boiler efficiency
• Avoid High Negative Draft in Solid Fuel Fired Boilers
• Generate Steam at Higher Pressure
• Dissolved oxygen should be removed from the feedwater tank
• Injection of flash steam and condensate into the feedwater tank should be via a deaerator head
• Air to fuel ratio should be monitored and controlled to minimize unburnts
• Efforts should be made to minimize addition of surface moisture content in fuel.
• To deliver the same amount of energy, the flowrate of hot water will have to be 45 times than that of steam.
• Monitor flue gas temperatures to control stack loss.
• Using steam instead of thermic fluids for indirect heating is more efficient.
• Monitoring flue gas temperature gives a good indication of the boiler operating conditions
• Operating boiler closer to full load improves efficiency
• Higher feedwater temperature increases the boiler output
• Use saturated steam for indirect heat transfer applications.
• Every 6 DEG. C rise in feedwater temperature reduces the fuel bill by 1%.

We are having Vital experience of Installation of Process, Steam & Utility Equipment and Piping.

We follow all Safety Norms and Compliances during execution of jobs.

We have more than 20 years of experience for Installation and commissioning of following equipment:

1. SS Reactors
2. Glass Lined Reactors
3. Centrifuge
4. FBD
5. Blender
6. Process Piping
7. Utility Piping
8. Pumps
9. Steam Piping
10. Boilers

We are having Vital experience of Designing, simulation, Installation & operation of Multieffect Evaporators.

Following are the benefits to get MEE designed & Purchase from us :

• To optimize the no. of stages & Capacity of  to get benefit of Capital cost
• To maximize the steam economy keeping in mind process requirement to save running cost.
• To Support Client Operational team for analysis of optimum parameters to save initial commissioning cost

Company undertakes turnkey air handling system right from design, supply, installation, testing and commissioning of HVAC system including refrigeration systems, ventilation systems. We are associated with Contec Airflow Projects Pvt. Ltd. Mumbai for the supply of the system and provide installation, Commissioning and service through Pharmachem Engineering.

We are associated with ACE Industry Mumbai for supply of various types of Blender as per process requirements. Pharmachem Engineering will take care for service and spare at your doorstep.

We are having Vital experience of Designing, simulation, Fabrication, Installation & operation of Shell and Tube Condenser. We are associated with Vincitore Edutechnologies Pune for supply of Heat Exchangers.

Following are the benefits to get Heat exchangers designed & Purchased from experts :

• To analyze process parameters like pressure drop, Heat transfer coefficient for optimization of diameter and Tube length of Heat exchanger for Capital cost saving.
• To Maximize the Solvent Recovery to get maximum yield.
• To optimize the capacity of plant to minimize Capital cost.
• To support operational team during commissioning of equipment.

We are associated with ACE Industry Mumbai for supply of various types of Sifters as per process requirements. Pharmachem Engineering will take care for service and spare at your doorstep.

We are associated with ACE Industry Mumbai to supply & Install various type of Centrifuges like top discharge, bottom discharge and Pusher type as per process requirement. Pharmachem Engineering will take care for service and spare at your doorstep.

We are associated with ACE Industry Mumbai for supply of FBD as per process requirements. Pharmachem Engineering will take care for service and spare at your doorstep.

We are associated with ACE Industry Mumbai for supply of various types of Sifters as per process requirements. Pharmachem Engineering will take care for service and spare at your doorstep.

We are having Vital experience of Design, Installation & operation of Jacketed and Coil type reactors. We are associated with Vincitore Edutechnologies Pune for supply of SS Reactors. Pharmachem Engineering will take care for Installation, service and spare at your doorstep.

Following are the benefits to get reactor designed and Purchased from us :

• To optimize the diameter and Thickness of Shell as per pressure rating to save capital cost.
• To guide type of agitator required wrt process involved to get benefit if maximum performance of equipment and saving of running cost.
• To suggest for jacket / coil or both as per process involved.
• To Calculate the capacity of reactor as per batch cycle.

We are having Vital experience of Design, Installation & operation of Extraction Columns

Following are the benefits to get Extraction Column designed & Purchased from us :

• To optimize the diameter and Height of packing to minimize capital cost.
• To Optimize the extraction liquid flow to reduce pumping and energy cost.
• Optimize the flow Concentration of solvent in lean phase to minimize energy cost.