Pharmachem Cosmetics Industries

Bhandup East, Mumbai, Maharashtra

SPECIAL FEATURES :

•  Designed for uniform circulation of hot air in the drying chamber.
•  Electrical / Steam / Oil Heating mode.
•  Inside surface is painted with heat resistant aluminum paint and out side With  synthetic enamel.       
•  cGMP models with SS 316 Construction, Single page design, coving coroners,
•  fully washable type models available.

 CONSTRUCTION :

• EXTERNAL : 2MM THK       
• INTERNAL : 2MM THK          
• MOC : Cgmp

SURFACE FINISH :

• EXTERNAL : Buffed to 150 grit matt finish   
• INTERNAL  : Buffed to 220 grit mirror finish. 

INLET & OUTLET : All dryers have a 5 micron pre filter r at the inlet and a manually infinite adjustable damper at the outlet.

DOOR : Doors at provided at the front and / or rear side of the dryer. Door lips are lined with silicon rubber gasket to prevent any leakages. Suitable locking is provided for the doors.   
AIR CIRCULATION : Air circulation is done by specially designed recirculation blowers inside the dryer. The blower capacity , static & design depends on the size and model of dryer.

HEATING : Dryers are normally supplied with either steam/ electric/ thermic fluid / hot water heating system. Suitable heating coils / caloriefiers are provided in the dryers.

TEMPERATURE CONTROL : Temp control system is done by electronic digital temp controller fitted in the control panel. The temp control in the dryer is fully automatic.

TRAYS : Trays are available in S.S. 304/ 316 q. All trays are fully die pressed and with coved corners. Trays are buffed to mirror finish. Trays are also available in aluminium / Polypropylene / Frp/ M.S. galvanized as per clients requirements.

TROLLEY : Trolley is provided in the dryers to accommodate trays in it. Trolley truck are used to load and unload the trays into the dryer.

CONTROL PANEL : Automatic Control panel is fitted on the side of the dryer. If consists of Starters, contactors, safety relays, ckt breakers, indicating lamps, push buttons , timers, controllers etc.

MODEL AVAILABLE :
500 LTRS 5000 LTRS CAPACITY
The plant is designed to be operated by one operator and one helper, saving on precious man power costs. Sugar syrup and Syrup manufacturing vessels are provided with Jacket for heating and cooling, designed for internal vacuum to facilitate transfer of sugar directely from stores to sugar syrup vessel.
Sugar syrup is transferred to manufacturing vessel through online sugar syrup pre filter by vacuum. Entry of all propeller agitators are from bottom through a specially designed cartridge mechanical seal with TC / TC face
The advantage of the bottom propeller agitator over the conventional agitators that there are no vibration of shaft, No couplings in the drive assembly. Leading to lower maintenances cost. Pipes, pipe fittings and valves are of SS316, seamless internally electro polish with TC union and silicon gaskets, Manhole of all the vessels are equipped with davit fitting and the cover of the manhole slides instead of being lifted.

Pharmachem Cosmetics Industries Control:
Values like current product temperature are displayed digitally on the electrical control panel. 

Pharmachem Cosmetics Industries mixer is designed to meet special needs of tablet manufacturing technology. This is achieved by reducing processing time, more homogenous mixing, uniformly of Granule size and above all maintaining improved hyenic standards with in the highest GMP norms.

CAPACITY : 5 LTRS TO 1000 LTRS

Vibro sifters are circular gyratory screens used to separate mass composition of solids, liquid form solid and for gradation of materials as per particle sizes. Vibration is generated in three different planes along the vertical axis by means of a specially designed vibratory motor having off centered weights at the top and bottom end of the motor shaft.  The angle of  lead of the lower weight to the up per weight provides variable screening pattern & output.

FEATURES -:

• Available in standard and GMP models with contact parts in stainless steel 304 or 316 quality.
• Portable unit with higher output.
• Double and triple deck unit with different screens can be provided easy to dismantle for cleaning screens.
• Noiseless, maintenance free unit.
• Model Available – 12” , 20“, 30“, 48“, 60”

The Conventional Coating Pan is simple unit, which employs the principle of rolling a batch of tablets in an elliptical pan, spraying the coating solution on it and passing hot air across the tablet bed. An exhaust blower may be used to carry away the excess fumes generated during the coating and drying process. Pharmachem Cosmetics Industries  manufacturer Conventional Coating Pan of various capacities ranging from 12” lab model to 60” conventional types.

Application For Film coating, enteric coating and sugar coating system.

• PAN                   
• DRIVE
• HOT AIR BLOWER
• EXHAUST BLOWER WITH DUST COLLECTOR OR WET SCRUBBER
• WET SCRUBBER
• SPRAY SYSTEM
• SOLUTION PREPERATION INSULATED TANK
• PERISTALIC PUMP
• HOT AIR PUMP
• SPRAY GUN NOZZLE

Avail from us, high performing Ointment Manufacturing Plant that is an ideal tool for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenizations. This plant is specially designed to take care of two critical factors which directly affects the quality of the Ointment / Creams.

Ointment manufacturing plant, contra mixer manufacturers in mumbai, maharashtra, india gujarat

We are a prime Octagonal Blender Manufacturer, Exporter and Supplier from Mumbai, Maharashtra. The Octagonal Blender, offered by us, is widely used in the Pharmaceutical Industry. Furthermore, our Octagonal Blender is highly acclaimed by the national as well as international clients for its efficiency. 

Features

• Discharge output via. Butter fly valve. (Pneumatic discharge can be provided)
• Safety guards provided with limit switch interlocked to motor which ensures safe operation
• Bump less rotation assured because of specially designed transmission chain sprocket
• All the contact parts made of SS 316 as per GMP standard
• Zero retention design
• To enhance the mixing, baffles are provided on central shaft
• Internal finish confirming 220 grits to 320 grits, outside mat finish180 grits
• Charging drum arran Aent with Mechanical / hydraulic trolley JAY PHARM
• Safe earthing system
• Optional Accessories/ Attachments
• Flame Proof Construction
• PLC with MMI
• VFD

Applications

• Blending of dried granules for tablets
• Blending of dry powders for capsules

Documentation

• Documentation like DQ, IQ, OQ and FAT provided with the machine

INLINE MIXERS (Pharmachem Cosmetics Industries):
Usually called "high-shear mixers", are the most common form of Dispersing/Homogenising/ Emulsifying mixer. By placing a form of closely-fitting shroud around a high speed impeller, it is possible to create a shearing action between the blades and stator shroud. As material is centrifugally pumped through the mixing head, some of it will see this high shear zone and experience shear stressing that results in dispersive mixing. Where small or uniform dispersions are required, material must be cycled through the head many times to ensure statistically that all of the material has passed through the high shear zone at leastonce.

PUMPING ACTION :
Because of indigenous design & rotor operating at very high speed in close clearance with stator draws the material in & imparts mechanical & shearing actions. Inline Homogenizer facilitates high volume, non positive action which is sufficient to transfer the material without any supplementary pumps but in some cases because of high viscosity, vertical lift or length of pipe line , the flow rate may come down below the anticipated value, In that case it is supplemented by an auxiliary pump installed in the system which pumps the liquid without reducing the homogenising/emulsifying efficiency of the system.

END CONNECTION :
 The inlet & outlet are normally fitted with . DIN, Tri Clover/ Sanitary Screw fittings but other Modes of fittings can be provided on request.

SEALING :
 Single mechanical seal with Carbon, silicon carbonized phase combination is provided. Special single or double sealing is also available for conditions & process which demand it eg. Latex , Abrasive solids.

APPLICATION OF INLINE HOMOGENISER/EMULSIFIER
Inline emulsifier is successfully used for the following processes :

RECIRCULATORY PROCESSING : Pharmachem Cosmetics Industries
There are certain processes which demand higher degree of homogenization, dispersion, comminution & but to attain that level, single passage of material through Inline is not sufficient to reach that degree , in that situation , it is more useful to pass the product several times through the same machine by means of recirculation. The above process is normally adopted in producing emulsion of Oil & Water. Oil , which is lighter than water is charged in the holding vessel & water is added into the pipe line between vessel outlet valve & Inlet of Inline Emulsifier. This mix is immediately sucked into the head of emulsifier & there mixing/ emulsification/ homogenization takes place . This mix is then sent into the vessel. This process is repeated till achievement of perfect emulsion. Where viscosity is very high or vessel size is large, it is recommended to go for Batch type mixer along with Inline Mixer.

PREMIX PROCESS :
In this process, all ingredient are mixed in a holding vessel with some agitator & a single passage through the inline smoothens the lumps and homogenize a suspension or emulsion.Inline Mixer is currently in use in the industry listed below & this gives a new horizon for this exceptional machine to validate its results.

• CREAMS
• DAIRY & CONFECTIONARY ITEMS
• BEVERAGE & BREWERY
• PAPER COATING
• PHARMACEUTICALS
• PESTICIDES & INSECTICIDES
• PAINTS
• NATURAL HERBAL DYE

• Bin (IPC) is a container made from SS 316 sheets having cylindrical Body and taper bottom.
• A lid is provided on top. The lid is big so that complete washing the IPC is easy.
• The Bin is seated on a detachable stand or fixed leg made of SS 304 pipe stand, having forelegs and each leg is fitted with heavy duty castor wheel of special design with ball bearing and SS side frame (2 nos. fixed and 2 Nos swiveling).
• Bin (IPC) are used for handling, storing, transporting and mixing of pharmaceutical powders and granules before, between and after various processes.
• They are designed and manufactured to be handled through their own trolley and offer the advantage to leave the trolley at floor when the container is raised up to be positioned onto Universal bin handling and stacking system for easy automated handling and stacking of bins
• IPC BIN, IBC BIN MANUFACTURERS IN MUMBAI, MAHARSHTRA, INDIA, GUJARAT

Salient Features 

• 0 stopping for easy docking and undocking of the bin.
• A suitable fencing around the cage with an entry point for the bin on detachable trolley.
• Limit switch on entry door to prevent the accidental operation of the cage.
• Flexibility of accepting variable bin sizes providing wide range of batch volumes.
• cGMP construction with cladded polished S. S. sheets.
• The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer.
• Built-in Butterfly valve (150 mm dia) at the bottom suitable for discharge.
• Suitable leak proof vent on top.
• Capacity available 2 to 1000 Kgs.

Advantages

• Highly effective for low volume active blending with as low as 1 % active.
• Processing of different sizes of production batches in single equipment with scale up data.
• Dust-free operation in solid dosage processing area.
• No risk of De-blending on extended processing.
• Containerised transfer of processed material avoiding manual scooping.
• No Cleaning down time as the product container is mobile.

Application

• Blending of dry powder for capsules
• Blending of dried granules for tablets
• Closed system containment of processed powders / granules
• Single step transfer from Drying to Compression / Filling equipment with reduced material handling.

Special Features-:

• Short Drying time
• Sturdy structure
• Uniform Drying at low temperature
• Instrinsically safe Earthing system
• Fan motor unit can be placed in remote areas
• 0.3 micron class 100 Hepa filter (optional)
• Minimum handling more Hygeinic
• All contact parts are made out of S.S.304/316 and
• provided with isolated control panel
• Available in standard / GMP model
• Heating Mode electrical / Steam / Thermic Fluid
• Inflating tube for filterbag sealing (available)
• 2.5 kg to 500kg batch capacity
• PLC based control panel        

                                                      
Application-
The Fluid Bed Drying technique is deal for the rapid, even drying of chemical, pharmaceutical and food products. The material may be in granules, powder or crystalline form. Normally an initial moisture content upto 20% is ideal but materials with higher initial moisture content can be dried successfully.

FLUID BED DRYER MANUFACTURERS IN MUMBAI, MAHARASHTRA, INDIA, GOA, DAMAN, GUJARAT

• Main Body/Vacuum tray dryer chamber thick SS 316 plate with heavy duty SS 316 flange and stiffeners.
• Door thick SS 316 plate (Hemisphere shape) with heavy duty SS 316 flange.
• Shelves hollow type pads with SS 316 sheet and baffles.
• Condenser (shell & tube) & receiver SS 304 with isolation valve and flow glass in between to monitor condensation.
• Vacuum Tray Dryer machine in SS 316 rounded corners and edges.
• Explosion vent/ rupture disc on vacuum chamber.
• Pressure release valve in steam line.
• View and light glass provided on vacuum chamber door.
• Silicon transparent gasket for door.
• Nitrogen purging valve provided on vacuum chamber.
• Vacuum tray dryer break valve provided on vacuum chamber.

Finishing :

• Internal 320 grit mirror polish and outer 180 grit mat finish.

Versatile compact colloid mill machine suitable for Homogenizing, dispersing, mixing, communicating more rapidly and emulsifying to give best results with an extremely high quality. The unit consists of stainless steel conical hopper, three way valve for drainage and recirculation, outlet nozzle and sprout rotor and stator assembly with 5 H.P. / 3 HP motor, DOL starter with overload relay and optional jacket for cooling or heating.

APPLICATION :
It finds application of colloid mill machine manufacturer, supplier and exporter in various processes like grinding, homogenizing, emulsifying, dispersing, mixing, extracting etc. Catering to the needs of several industries, such as (Pharmachem Cosmetics Industries)

• Pharmaceutical industry.
• Food, flour, dairy, sweetmeats and confectionery industry.
• Chemical industry.
• Paint industry.
• Textile industry.
• Cosmetic and detergent industry.
• Cubber industry.
• Sausage production and meat packing industry.
• Starch industry.
• Paper industry

CAPACITY : 40 KG TO 500 KG

Rotary Vacuum Dryer is suitable for drying of materials which cannot resist high temperature, material which are easily oxdised, volatile materials which should be retrieved, materials which are strong irritants and poisonous in nature. Rotary Vacuum Dryer with the improved technology integrates during operation under vacuum. The Rotary Vacuum Dryer facilitates enhanced drying efficiency, low temperature operations and economy of process by total solvent recovery. It helps cGMP based working by achieving optimum dust control, while offering advantages of efficient charging and discharging of materials. The drying unit equipped with lump breakers initially breaks large lumps and subsequently powders them (in single cone). The rotary action of the dryer together with mechanical action of the breakers, cuts down drying time and gives a lump free product.


ADVANTAGES : (Pharmachem Cosmetics Industries)

• Reduces drying time
• Eliminates need for re-drying of lumps
• Handling and exposure of final product is avoided
• Gives uniformity size dry product
• System can process crystalline or amorphous powders which are prone for lumps
• Easy to clean internal surface, thus ensuring purity of product
• Optimum and continuous vacuum maintenance during process
• Uniform material shuffling over the heated contact surface of the cone

Salient Features

• 0 stopping for easy docking and undocking of the bin.
• A suitable fencing around the cage with an entry point for the bin on detachable trolley.
• Limit switch on entry door to prevent the accidental operation of the cage.
• Flexibility of accepting variable bin sizes providing wide range of batch volumes.
• cGMP construction with cladded polished S. S. sheets.
• The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer.
• Built-in Butterfly valve (150 mm dia) at the bottom suitable for discharge.
• Suitable leak proof vent on top.
• Capacity available 2 to 1000 Kgs.

Advantages

• Highly effective for low volume active blending with as low as 1 % active.
• Processing of different sizes of production batches in single equipment with scale up data.
• Dust-free operation in solid dosage processing area.
• No risk of De-blending on extended processing.
• Containerised transfer of processed material avoiding manual scooping.
• No Cleaning down time as the product container is mobile.

Application

• Blending of dry powder for capsules
• Blending of dried granules for tablets
• Closed system containment of processed powders / granules
• Single step transfer from Drying to Compression / Filling equipment with reduced material handling.

Clean-in-place (CIP) is a method of cleaning the interior surfaces of pipes, vessels, process equipment,  filters and associated fittings, without disassembly.Closed systems were disassembled and cleaned manually. The advent of CIP was a boon to industries that needed frequent internal cleaning of their processes. Industries that rely heavily on CIP are those requiring high levels of hygiene, and include : dairy,  beverage,  brewing,  processed foods,  pharmaceutical, and cosmetics.The benefit to industries that use CIP is that the cleaning is faster, less labor-intensive and more repeatable, and poses less of a chemical exposure risk. CIP started as a manual practice involving a balance tank,  centrifugal pump, and connection to the system being cleaned. Since the 1950s, CIP has evolved to include fully automated systems with programmable logic controllers, multiple balance tanks,  sensors,  valves,  heat exchangers,  data acquisition and specially designed spray nozzle systems. Simple, manually operated CIP systems can still be found in use today. 


Depending on soil load and process geometry, the CIP design principle is one of the following:

• deliver highly turbulent, high flow-rate solution to effect good cleaning (applies to pipe circuits and some filled equipment).
• deliver solution as a low-energy spray to fully wet the surface (applies to lightly soiled vessels where a static spray ball may be used).
• deliver a high energy impinging spray (applies to highly soiled or large diameter vessels where a dynamic spray device may be used).

CENTRAL FEEDING OF UNFILTERED LIQUID ENSURES :

• SINGLE PASS CLEAR FILTERATION.
• FULL BATCH RECOVERY OF THE FILTERATE.
• NO SCAVENGING OF THE FILTERATE.
• COMPLETE CAKE RETAINS ON THE PLATE.
• UNIFORM DISTRIBUTION OF CAKE ON EACH PLATE.
• REDUCE THE COST OF TREATEMENT OF CATALYST, TOXIC CHEMICALS.
• LESS EXPOSURE TO THE OPERATING PERSON.
• NO CONTAMINATION OF THE INTERNAL SURFACE OF THE SHELL.

Ribbon Blender comprises of a U-shaped horizontal trough and a specially designed Double Helical Ribbon Agitator rotating within. Ribbon Blenders are based on a proven agitator construction that provides a triple mixing action ensuring fast, efficient blending. The dimensions and configuration of the ribbons are carefully balanced to provide a movement of material within the container that avoids dead spots and gives rapid product discharge.

Manufacturers in mumbai maharashtra india gujarat

Pharmachem Cosmetics Industries Binder Preparation Vessel (Starch Paste Preparation Kettle) has been designed uniquely for optimal mixing efficiency so as to ensure a homogeneous mix. The special stirrer in the vessel has been designed to create vortex inside the solvent which enhances the desired solubility of pharmaceutical binder solute into the various solvents.Due to its unique design the binder solution can be directly transferred into the processing equipment such as high shear mixer granulator, planetary mixers or fluid bed processor.

FEATURES :

• Designed uniquely for optimal mixing efficiency
• Special stirrer included for homogenous mix
• Controlled temperature exposure with special jacketed bowl
• Variable rotation rate possible
• Custom-made capacity
• Integration of flow rate control assembly into system
• Direct transfer of binder solution to granulation processing equipment
• Cleaning & maintenance easy
• Optimal mixing efficiency to ensure a homogeneous mix
• Easy handling
• Easy maintenance               
• (CAPACITY : 50 LTRS TO 500 LTRS)

Multi mill is a self contained portable unit useful for high speed Granulating, Pulverising, Mixing, Shredding, Chopping etc.,   a wide range of wet & dry materials without special attachments. As compared to the four common principles of size reduction, this machine utilizes the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control of reduction. Flow path of material in vertical rotor machine is streamlined. Duri ng, comminuting, material entering the chamber travels to the periphery and passes through the screen tangentially and radially a lo n g c h o kin g  a nd rise in temperature.

SPECIAL FEATURES

• All contact parts Ss304 / 316 / 316L AISI quality
• Machine rated for continous operation.
• High output with process uniformity.
• Direction of blade rotation by reversing switch.
• Various combinations of screens / speeds / number of blades / direction of rotation blade, can be selected.
• High screen opening area for higher throught.
• All contact parts can easily be dismantled and cleaned for change of product. Wide range of SS perforated and wire knitted screen available.
• Dust free operation.
• Additional perforated screen at the bottom of pulverizing chamber of eliminate higher percentage of fitness and control granule size more effectively and obtain higher outputs.
• Machine portable on castor wheels.