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Our Products

  1. Magnet 11 Products available
  2. Lifting Magnets 6 Products available
  3. Business And Corporate Gifts 5 Products available
  4. Clamps 3 Products available
  5. Measuring Instruments & Equipment 3 Products available
  6. Magnets & Magnetic Separators 3 Products available
  7. Magnetic Separators 3 Products available
  8. Relays 3 Products available
  9. Wires

    2 Products available
  10. Sensors

    2 Products available
  11. Others Products 38 Products available

Other Products / Services

Our product range contains a wide range of nano crystalline cores, Shunt Assembly for Energy Meters, ZERO GAUSS CHAMBERS, STRESS ANNEALED SHEET and AC PROBE

COMPONENTS IN 50% CO:FE ALLOY

For the applications where high flux density at minimum weight is a prerequisite, designers first choice is 50% Cobalt Iron alloy. It has very high magnetic saturation (up to about 2.3 T) and low coercivity.

Besides very precise stamping process, components made in Cobalt Iron need comprehensive hydrogen heat treatment process which enhances Magnetic performance. Magnetic and Physical properties are optimized as per application needs with variation in annealing temperature.

General applications of the Cobalt Iron Alloy include Stator and Rotor lamination for Aircraft Engines, Motors etc

PMLs Strengths:
  • QMS: Compliant to IATF 16949, AS9001D and EMS 14001.
  • Highly knowledgeable team of Metallurgical, Electrical, Mechanical Engineers, Technical experts and Tool designers.
  • Design simulation capabilities in collaboration with our technical partners maglab and Melexis (Switzerland).
  • In-house Punching Facility.
  • Hydrogen annealing furnaces with class II (+/-6 Deg.) capability. For details, please visit Contract Annealing section.
  • In-house magnetic measurement capabilities: Koerzimat Machine, B-H Loop plotter, customized set ups for checking properties from 50Hz to 50 KHz at 15 mA to 1200A.
  • Implementation of SPC techniques to achieve Cpk of 1.67.
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Nano Crystalline Cores

Nano crystalline soft magnetic material is a new development. The material composition is 82% iron with the remaining balance silicon, boron, niobium, copper, carbon, molybdenum, and nickel. The raw material is manufactured and supplied in an amorphous state. It is recrystallized into a precise mix of amorphous and Nano crystalline phases when annealed, giving the material it's unique magnetic properties.

Comparing with the traditional core material, such as silicon steel and perm alloy, Iron based nano crystalline alloy takes the advantage of high permeability and low cost, and is thus more competitive in the application of precise current transformer with 0.2, 0.2s, and 0.1 accuracy class.This material has the best overall performance over a broad range of frequencies when compared to other available materials. It's relatively high saturation flux density, combined with its incredible low loss and high permeability through a wide frequency range, makes it useful in many applications

PML have the facility to make cores of various sizes in nano crystalline and amorphous material with ribbon thickness 25-35 microns. The cores are made on automatic core winding machine to give very high production rate. The cores are finally heat treated in controlled atmosphere in our high tech furnace to achieve optimum material performance. Later cores are then plastic encapsulated or epoxy coated as per the customer requirement and tested 100% for quality performance on core sorting machines and dispatched.Applications:
  • For CTS used in 0.5, 0.2, 0.2S class energy meters
  • High linearity CTS of 0.5 class.
  • High frequency or broadband transformers
  • Broadband current sensors
  • High frequency filter chokes (inductors)
  • Pulse transformers

Material Properties
Magnetic
Properties
Properties Nano
Crystalline
Amorphous
Bs (Tesla) 1.25 1.56
Br (Tesla) 0.6 ~ 0.7 0.8
μ i(min) at 50Hz and Hmax = 0.8mA/cm >80,000 >1100(at 1000Hz)
μ max(min) at 50 Hz >2,00,000 -
Hc(max) (A/m) 0.8 4
Core loss(max)(W/kg) at 50Hz 0.5 0.5
Chemical
Composition
(Atomic %)
%Fe Balance % Balance %
%Cu 1% 0%
%Nb 3% 0%
%Si 13.5% to 15.5% 13.5% to 15.5%
%B 6% to 8% 6% to 8%
Physical
Properties
Curie Temp (oC) 560 410
Density (gmslcc) 7.2 7.2
Resistivity (μ.Ω.cm) 130 130
Working (max allowed temperature in
degree C)
130 130






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Shunt Assembly For Energy Meters

SHUNT is precision element for the energy meter which works in all kinds of electrical meter as power measure.

  • The Manganin Shunt resistor is used as a key part of the measuring device inside the electronic ammeter
  • The EBW type shunt gives precise measurement. It also helps to save cost of the production process and material
  • PML Shunt Assembly Properties:
    • Material:Manganin, an alloy of Cu (84-87%), Manganese (9-12%) and Ni (2-4%)
    • Welding Type:Electronic Beam welding
    • PML designs EB welded Shunts or full Manganin Shunt assemblies as per Customers Specifications
  • Process Flow for SHUNTS:
    • Selection of copper & Manganin as per the customer drawing.
    • EB Welding
    • Inspection and testing
    • Punching
    • Assembly with terminals if required by customer
    • Packing and dispatch
    Tooling and Stamping:

    Specialized tools are made for lowest wastage and high productivity to achieve lower operational costs.PML also manufactures customized design suited to the application which includes a complete Manganin shunt & assembly, EB welded shunt & assembly, Copper Manganin welded shunt assembly etc along with brass terminals.

    Inspection & Testing:
    • The inspection is done as per the 0.65 % AQL sampling plan.
    • Testing of electrical resistance is carried out on high precision meter
    • The lowest resolution of the meter is 0.1

Electrical Characteristics
Resistance (µâ„¦) Resistivity (µâ„¦-mm2/mm) Tolerance (%)
50-2000 0.38 - 0.44 ± 5

 

Physical Characteristics
Density (Gm/Cm3) Melting Point (áµ’C) Temperature Coefficient of Resistance (PPM/ áµ’C)
8.86 960 ± 25

 

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ZERO GAUSS CHAMBERS

One of our most popular research products, fabricated from MuMETAL alloy is the Permanent Magnets Ltd.Zero Gauss Chamber. These scientifically engineered chambers provide a laboratory work space of extremely low magnetic field.

MuMETAL Zero Gauss Chambers have been used worldwide by many universities, private research companies, national laboratories and companies required to provide evidence of military or consumer regulatory compliance. Our chambers are preferred because they are made from high permeability () Stress Annealed MuMETAL, which provides a consistent, low field test area.

Our standard Zero Gauss Chambers consist of 3-layers and are designed to attenuate external low frequency A.C. fields 1, 000 to 1, 500 times. To achieve the lowest magnetic levels within the chamber and for providing optimum long term stability and uniformity of the internal magnetic field levels, the periodic use of a Degaussing Coil is recommended. We offer both standard and high temperature insulated Degaussing Coils.

MuMETAL® Zero Gauss Chambers
Item # Wall Thickness Inside Diameter Inside Length Sell Price
ZG-206 0.025 in 6 in 15 in Rs. 181,095.59
ZG-209 0.030 in 9 in 27 in Rs. 382,682.21
ZG-212 0.040 in 12 in 36 in Rs. 769,082.34
ZG-218 0.062 in 18 in 54 in on Enquiry
Cradle for zero gauss chamber
Item # Sell Price
CRADLE ZG-206 Rs. 35,847.38
CRADLE ZG-209 Rs. 46,862.85
CRADLE ZG-212 Rs. 60,849.55
CRADLE ZG-218 on Enquiry
Degaussing coil
Item # Sell Price
DEGAUSS ZG-206 Rs. 17,982.00
DEGAUSS ZG-209 Rs. 20,228.40
DEGAUSS ZG-212 Rs. 26,967.60
DEGAUSS ZG-218 on Enquiry
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STRESS ANNEALED SHEET

alloys which are used for similar, but different applications. MuMETAL Stress Annealed sheet is used primarily in low intensity fields where high attenuation is desired (high initial permeability & high shielding efficiency). Available as stress annealed (partially annealed for ease of machinability).

MuMETAL is used for fabricated shields such as enclosures, cylinders, cans, channels or 3D boxes. Typically, atmospherically controlled Perfection Annealing is required after stamping, machining, bending, rolling or welding to provide maximum shielding performance. MuMETAL alloy is available in many forms, but most shields are fabricated from our sheet or coil stock in gauges from 0.014" to 0.062" thickness [0.36mm to 1.57mm] .

MuMETAL® Stress Annealed Sheet of Thickness 0.014
Item # Thickness Width Length Sell Price
inches [mm] inches [mm] inches [mm]
MU014-12-120 0.014 0.3556 12.00 304.8 120 3048 Rs.39,430
MU014-12-60 0.014 0.3556 12.00 304.8 60 1524 Rs.22,750
MU014-12-30 0.014 0.3556 12.00 304.8 30 762 Rs.14,112
MU014-12-15 0.014 0.3556 12.00 304.8 15 381 Rs.9,752
MU014-24-120 0.014 0.3556 24.00 609.6 120 3048 Rs.77,845
MU014-24-60 0.014 0.3556 24.00 609.6 60 1524 Rs.42,424
MU014-24-30 0.014 0.3556 24.00 609.6 30 762 Rs.24,452
MU014-24-15 0.014 0.3556 24.00 609.6 15 381 Rs.15,130
MuMETAL® Stress Annealed Sheet of Thickness 0.020
Item # Thickness Width Length Sell Price
inches [mm] inches [mm] inches [mm]
MU020-12-120 0.020 0.508 12.00 304.8 120 3048 Rs.55,379
MU020-12-60 0.020 0.508 12.00 304.8 60 1524 Rs.30,637
MU020-12-30 0.020 0.508 12.00 304.8 30 762 Rs.17,956
MU020-12-15 0.020 0.508 12.00 304.8 15 381 Rs.11,677
MU020-24-120 0.020 0.508 24.00 609.6 120 3048 Rs.110,322
MU020-24-60 0.020 0.508 24.00 609.6 60 1524 Rs.58,526
MU020-24-30 0.020 0.508 24.00 609.6 30 762 Rs.32,620
MU020-24-15 0.020 0.508 24.00 609.6 15 381 Rs.19,589
MuMETAL® Stress Annealed Sheet of Thickness 0.025
Item # Thickness Width Length Sell Price
inches [mm] inches [mm] inches [mm]
MU025-12-120 0.025 0.635 12.00 304.8 120 3048 Rs.65,041
MU025-12-60 0.025 0.635 12.00 304.8 60 1524 Rs.35,546
MU025-12-30 0.025 0.635 12.00 304.8 30 762 Rs.20,865
MU025-12-15 0.025 0.635 12.00 304.8 15 381 Rs.13,321
MU025-24-120 0.025 0.635 24.00 609.6 120 3048 Rs.130,112
MU025-24-60 0.025 0.635 24.00 609.6 60 1524 Rs.69,915
MU025-24-30 0.025 0.635 24.00 609.6 30 762 Rs.38,232
MU025-24-15 0.025 0.635 24.00 609.6 15 381 Rs.22,772
MuMETAL® Stress Annealed Sheet of Thickness 0.030
Item # Thickness Width Length Sell Price
inches [mm] inches [mm] inches [mm]
MU030-12-120 0.030 0.762 12.00 304.8 120 3048 Rs.78,293
MU030-12-60 0.030 0.762 12.00 304.8 60 1524 Rs.42,585
MU030-12-30 0.030 0.762 12.00 304.8 30 762 Rs.24,760
MU030-12-15 0.030 0.762 12.00 304.8 15 381 Rs.15,723
MU030-24-120 0.030 0.762 24.00 609.6 120 3048 Rs.157,135
MU030-24-60 0.030 0.762 24.00 609.6 60 1524 Rs.84,196
MU030-24-30 0.030 0.762 24.00 609.6 30 762 Rs.46,604
MU030-24-15 0.030 0.762 24.00 609.6 15 381 Rs.27,521
MuMETAL® Stress Annealed Sheet of Thickness 0.040
Item # Thickness Width Length Sell Price
inches [mm] inches [mm] inches [mm]
MU040-12-120 0.040 1.016 12.00 304.8 120 3048 Rs.103,549
MU040-12-60 0.040 1.016 12.00 304.8 60 1524 Rs.55,890
MU040-12-30 0.040 1.016 12.00 304.8 30 762 Rs.31,455
MU040-12-15 0.040 1.016 12.00 304.8 15 381 Rs.18,726
MU040-24-120 0.040 1.016 24.00 609.6 120 3048 Rs.208,570
MU040-24-60 0.040 1.016 24.00 609.6 60 1524 Rs.111,320
MU040-24-30 0.040 1.016 24.00 609.6 30 762 Rs.60,114
MU040-24-15 0.040 1.016 24.00 609.6 15 381 Rs.34,389
MuMETAL® Stress Annealed Sheet of Thickness 0.050
Item # Thickness Width Length Sell Price
inches [mm] inches [mm] inches [mm]
MU050-12-120 0.050 1.27 12.00 304.8 120 3048 Rs.126,873
MU050-12-60 0.050 1.27 12.00 304.8 60 1524 Rs.68,183
MU050-12-30 0.050 1.27 12.00 304.8 30 762 Rs.37,290
MU050-12-15 0.050 1.27 12.00 304.8 15 381 Rs.22,236
MU050-24-120 0.050 1.27 24.00 609.6 120 3048 Rs.256,152
MU050-24-60 0.050 1.27 24.00 609.6 60 1524 Rs.136,407
MU050-24-30 0.050 1.27 24.00 609.6 30 762 Rs.73,325
MU050-24-15 0.050 1.27 24.00 609.6 15 381 Rs.40,834
MuMETAL® Stress Annealed Sheet of Thickness 0.062
Item # Thickness Width Length Sell Price
inches [mm] inches [mm] inches [mm]
MU062-12-120 0.062 1.5748 12.00 304.8 120 3048 Rs.155,201
MU062-12-60 0.062 1.5748 12.00 304.8 60 1524 Rs.83,101
MU062-12-30 0.062 1.5748 12.00 304.8 30 762 Rs.45,143
MU062-12-15 0.062 1.5748 12.00 304.8 15 381 Rs.26,423
MU062-24-120 0.062 1.5748 24.00 609.6 120 3048 Rs.313,856
MU062-24-60 0.062 1.5748 24.00 609.6 60 1524 Rs.166,832
MU062-24-30 0.062 1.5748 24.00 609.6 30 762 Rs.89,367
MU062-24-15 0.062 1.5748 24.00 609.6 15 381 Rs.49,426
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AA Wire

Co-NETIC AA wire is widely used in fabrication of magnetic shielding braid to certain customer specifications where our stock Co-NETIC AA Cable Shield may not be specified. Four stock diameters are available.

Wire meets military specification MIL-N-14411, Comp 1.

Co-NETIC AA wire is corrosion resistant and has an affinity for solder.

CO-NETIC® AA Wire Model
Item # Item Name Diameter AWG Packing type Length Price
WC-005 Wire 0.005 inch Dia. 0.005 inch 36 Spool Sold per lb Quote
WC-025 Wire 0.025 inch Dia. 0.025 inch 22 Spool Sold per lb Quote
WC-040 Wire 0.040 inch Dia. 0.040 inch 18 Spool Sold per lb Quote
WC-080 Wire 0.080 inch Dia. 0.080 inch 12 Spool Sold per lb Quote
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ELF Gaussmeter

Lightweight and completely self contained, the easy to use Model 4180 ELF Meter is ideal for commercial or laboratory use. The Model 4180 accurately measures Extremely Low Frequency Magnetic Fields generated by electrical equipment. Applications include detecting magnetic field emissions from a wide variety of sources, including video display terminals, AC power lines, office equipment, household appliances, and all types of electronic equipment.

Key features include Min./Max./Peak Hold, Auto Range, and user may select Gauss or Tesla Readings.

The 4180 Series Hand-Held Gaussmeter's built-in software eliminates the need for complex calibration procedures.

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AC PROBE

This field evaluator probe can be used with a digital volt meter (DVM) or oscilloscope to measure AC magnetic field intensities and attenuation ratios. Each probe is carefully calibrated with the calibration number shown on the probe. Probe is accurate for direct measurements from 10Hz to 3000Hz in Axial directions. Includes 2-prong banana plug.

Axial directional - 20 millivolts peak per Gauss at 60 Hertz.

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TRANSVERSE

This field evaluator probe can be used with a digital volt meter (DVM) or oscilloscope to measure AC magnetic field intensities and attenuation ratios. Each probe is carefully calibrated with the calibration number shown on the probe. Probe is accurate for direct measurements from 10Hz to 3000Hz in Transverse directions. Includes BNC Connector.

Transverse directional - 60 millivolts peak per Gauss at 60 Hertz.

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AXIS AC MAGNETIC FIELD METER

A cost effective, handheld, single-axis AC magnetic field meter that provides quick & reliable measurements of electromagnetic field (EMF) radiation generated by external sources like power lines, electrical wiring, motors, audio/visual equipment and other devices.

Note:No probe is required- just position this Gaussmeter in the affected area.

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UNIVERSITY LAB KIT

Hands-On" evaluation and sampling begins here. Using our University Lab Kit, shielding can be prototyped with everyday common hand-tools, or bench- top and model-shop equipment. Layers of material from the Lab Kit can be added until the unwanted field is reduced (attenuated) to the desired level. Your prototype then serves as a production model. After prototyping, contact us for a fabrication or stock material quotation.

Our University Lab Kit includes a variety of MuMETAL, NETIC, and Wire Shielding products. This unique kit includes access to our Technical Guide to magnetic shielding and is primarily used by Universities, Engineers & Scientists for Lab Research and Class Reference

Lab Kit Contents:

MuMETAL Sheet & Fully Annealed Foil
1pc 0.004" x 8" x 6"
1pc 0.008" x 8" x 6"
1pc 0.025" x 8" x 6"

NETIC S3-6 Sheet & Foil
1pc 0.004" x 4" x 8"
1pc 0.030" x 8" x 6"

NETIC ET Tin Plated NETIC Foil
1pc 0.010" x 4" x 8"

AA CABLE SHIELD
1pc 3/4" ID x 7" long

CO-NETIC AA Wire
1pc .025" x 12" long 1pc .040" x 12" long 1pc .080" x 12" long

INTER-8 Weave Cable
1pc PVC insulated cable 12" long

Pressure Sensitive Tape (PST)
1pcDouble-faced, pressure sensitive tape 4" X 16"

Magnetic Shield Slide Rule Calculator

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Magnetic Grill

Magnetic Grill are used for separation of iron particles mixed with dry, granular or free flowing material. Magnetic Grill are made by using stainless steel frames (Round, Square or Rectangular) with Magnetic Rods inside the frame.

These Magnetic Grill are made up of Magnetic Elements which are fitted inside a required size frame. The Magnetic Elements aremade up of hard Ferrite Ceramic Magnets or High Intensity Rare Earth NdFeB Magnets. All the components are made up of Stainless Steel 304/316 material. The overall construction of the Magnetic Grill can also be made as per the customer specification and sizes

The grills are efficiently utilized if contamination is within 1% to 1.5% by weight. For higher levels of contamination Drawer Grills or Multi Drawer Grills should be used.

Low Intensity Magnetic Grillhaving Gauss value of approximately 2, 500 Gauss are ideal for trapping contamination such as Nuts, Bolts, Screws, broken washers etc. these grills are designed to attract larger iron pieces from relatively larger distance.

Medium Intensity Magnetic Grillhaving Gauss value of approximately 5, 500 Gauss are used where the contamination is in particle form, however there may or may not be continuous flow of material to be separated. The contamination size may be as low as 150 microns but not lower than that. The material should be free flowing and non sticky.

High Intensity Magnetic Grillhaving Gauss value of approximately 10, 000 Gauss are employed at locations where separation of contamination particles as small as 1 microns is required. These grills have been designed to attract super fine particles from the carrier material.

In all the three classes of grill, it is a necessity to clean the grills at regular intervals. It is recommended to clean the grill thoroughly before every pass (or as scheduled as per users requirement and experience). More accumulation of Iron particles for long time will reduce the effectiveness of the grill. For highest attraction, the grill needs to be fully clean.

Low Intensity Round Magnetic Grill
Model No. Magnets Max. Temp (áµ’C) Diameter (mm) Gauss Value
LRG-200 Ferrite 250 200 2,500
LRG-250 Ferrite 250 250 2,500
LRG-300 Ferrite 250 300 2,500
LRG-450 Ferrite 250 450 2,500

 

Medium Intensity Round Magnetic Grill
Model No. Magnets Max. Temp (áµ’C) Diameter (mm) Gauss Value
MRG-200 NdFeB 80 200 5,500
MRG-250 NdFeB 80 250 5,500
MRG-300 NdFeB 80 300 5,500
MRG-450 NdFeB 80 450 5,500

 

High Intensity Round Magnetic Grill
Model No. Magnets Max. Temp (áµ’C) Diameter (mm) Gauss Value
HRG-200 NdFeB 80 200 10,500
HRG-250 NdFeB 80 250 10,500
HRG-300 NdFeB 80 300 10,500
HRG-450 NdFeB 80 450 10,500
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Textile Roller

Magnetic Rollers are used in textile blow-room lines for separation of tramp iron like ring travelers, nut-bolts, bale straps from cotton in the blow-room operations.This is Generally fitted on conveyor lattice prior to calendaring operation thereby preventing the chances of fire.Also reduce the down time by protecting calendaring rolls, beater spikes, carding teeth.

Magnets installed in the line should be checked periodically for their effectiveness and condition. If too much accumulation of metallic substances is found, their cleaning frequency may have to be improved as there is risk of a part of the metallic substances being carried forward with the cotton.

Can be manufactured and supplied in various diameters and lengths to suit existing machinery.

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Machine Safety Relay

Auxiliary relays are used for machine safety. Auxiliary relay assists a protective relay in switch-gear for a number of operations. Protective Relay performs task of measurement and under required conditions, is closes its contacts. Protective relay is relieved of all duties such as tripping, Time lag, breaking of trip circuit current, giving alarm, showing flags, etc. This duties are performed by Auxiliary Relays.Each of these duties are performed by an auxiliary relay.Seal-in Relay, Alarm Relay, Time lag Relay are some of the auxiliary relays.

Contacts of Protective relay are delicate. Seal-in Relay is an auxiliary relay that protects the contacts of Protective relay. Alarm Relay is an auxiliary relay that gives trip alarm(Indication) both in audible and visual form.

Time lag relays are auxiliary relay that operate after a preset time lag. They are used in control and alarm circuits to allow time for the required sequence of operation to take place. This are various applications of auxiliary relay.

These parts are made of 48% Ni:Fe.PML provides these parts with high magnetic properties and critical dimensions maintained for proper working of the auxiliary relay.

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Magnetic Plates

Magnetic Plates are important industrial iron separators that are used for the separation of fine ferrous materials and tramp iron from many types of free flowing and pneumatically conveyed material like corn, sugar, flour, gravel, plastic and others granular materials.

The Plate Magnets also go very well with powdery, moist, lumpy, and abrasive products and large debris that might choke, bridge, or cause rapid wear in cartridge-based separators. Plate magnets are flexible enough to be deployed above conveyors or below conveyor drive pulleys to capture contaminants.They are available in both flat and curved shapes and can be installed either above or at the discharge end of material flow.

Application:

Magnetic platesare extensively used in CTC Tea machinery and in Biscuit stacking machines. They are also used for separating trapped iron in industries such as:

  • Food (Tea, Spices, Coffee, Cocoa, Milk Powder etc.)
  • Tobacco
  • Chemicals
  • Fertilizers
  • Pharmaceuticals
  • Foundry Sand
  • Cattle Feed Materials
  • Minerals
  • Detergents
  • Conveying of light weight tin containers
  • Conveying of M.S. sheets using multiple plates
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Magnetic Pulley

Permanent magnetic pulleys are ideal magnetic products used as head pulleys in belt conveyors. These pulleys offer superior removal of ferrous contamination like nails, spikes, nuts, bolts, cans, and wire from material conveyor with maintenance free operation. Whatever your application is, a magnet is a low cost way to remove that unwanted ferrous metal from your waste stream. They require very little maintenance and can last for years with proper care.

Applications:
  • Waste recovery
  • Feed & grain
  • Mining
  • Recycling Applications
  • Cement
  • Coal Handling Plant
  • Salt processing industries
  • Glass
  • Paper
  • Refractory
  • Minerals (e.g. Bauxite)
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Magnetic Retrieving Baton

Magnetic Retrieving Batons are innovative and powerful tools designed to remove ferrous materials in wet and dry environments. They are great tools to collect scattered nails, nuts, bolts, screws etc. and they are very handy in cleaning drill and lathe machines' ferrous waste.

The Magnetic Retrieving Batons are made entirely of Stainless Steel and the magnets are super strong Rare Earth NdFeB magnets.

  • Ideal for collecting metallic hardware from storage bins
  • Clean water or de-greasing tanks of metal shavings
  • Unique shape allows for easy pickup from walls and corners
  • Clean the metallic waste from Drill Machine Tables, Lathe Machine and other such machines
  • Very easy to clean. The Magnetic Retrieving Batons come with Easy to Clean Release Lever. Simply pull the lever forward and all the collected items will be released
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Toroidal Core

  • Outer Diameter 160 mm+/-2mm
  • Inner Diameter 110 mm+/-1mm
  • Height 30 mm+0.2 /- 0.0 mm
Key:
  1. Practical saturation measured for H = 800 A/m.
  2. Remanent induction Br and coercive field Hc measured from H = 80 A/m.
  3. Practical saturation Bs and Remanent induction Br measured for H = 800 A/m.
  4. Measured for H = 4 mA/cm (peak value).
  5. Sinusoidal excitation field H = 4 mA/cm (peak value).
  6. Impedance permeability for B = 0.8 T.
  7. Measurements made on 35X26X0.34 mm ring specimens after annealing in Pure& Dry Hydrogen for 4h at 1170C followed by cooling at 200C/h.
  8. Practical saturation measured for H=5000A/m.
  9. Core loss W/kg at 1.5T at 50Hz=3.90 max.
  10. Typical operating frequency - 50 hz to 400hz

Magnetic & Chemical Properties
Properties Measurement Unit 80% NiFe7 Mumetal7
Permeability Permeability AC    
Bs Tesla 0.751 0.761
Br Tesla 0.42 0.52
Hc 2(A.m)-1 Tesla 0.35 0.6
µ4 4 Tesla 550000 120000
µ max Tesla 570000 350000
Permeability AC      
µ4z5   70000 50000
µz86   - -
µmax   95000 95000
Core loss (W/Kg-1) 0.015 0.015
Chemical Composition % Ni - 78%-81% 78%-81%
% Mo - 4.5%-6% 4.5%-6%
% Si - 0.05%-0.4% 0.05%-0.4%
% Mn - 0%-0.5% 0%-0.5%
% C - 0.01% 0.01%
% Fe - Balance Balance
Physical 
Properties
Density (g.cm -3) 8.7 8.7
Specific Heat (J.Kg-1.ËšC-1) 460 460
Thermal conductivity W.m-1.ËšC-1 19 19
Mean CTE between -50 & +200ËšC ËšC-1 12.10-6 12.10-6
Electrical resistivity µâ„¦.cm 60 60
Curie Point áµ’C 420 420
Coefficient of magnetostriction at Saturation ∆l / l - 1-3 x 10-6 1-3 x 10-6
Melting temperature áµ’C 1450 1450
Saturation Induction Tesla - -
Hardness Hv 325 325
In Cold worked
condition
UTS MPa 1050 1050
0.2% PS(Cold Worked) MPa 1030 1030
Elongation % min 3 min 3
In Annealed
condition
Hardness Hv 160 160
UTS MPa 650 650
0.2% PS MPa 280 280
Elongation % 35 35
Grain Size - 8 8

 

Dimensions and tolerances:
Nominal Value (mm) Tolerance for inner 
diameter(mm)
Tolerance for outer 
diameter(mm)
≤60 +/-0.5 +/-1
≤80 +/-0.75 +/-1.25
≤100 +/-1 +/-1.5
≤200 +/-1.5 +/-2
≤320 +/-2 +/-2.5

 






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C-SHAPE FLUX CONCENTRATOR

The C-shape is a soft ferromagnetic flux concentrator featuring superior material characteristics such as high linearity and very low hysteresis.

The shape is designed for planar current sensing in combination with a magnetic field sensor, i.e., Hall sensor, AMR sensor and a busbar conductor. The C-shape protects the sensor from parasitic magnetic fields caused by nearby conductors or other magnetic field sources while at the same time it enhances sensitivity and signal-to-offset ratio of the sensor.

Magnetic Characteristics
Parameter Typical Value Unit
Relative Permeability 100'000 a.u.
Initial Relative Permeability 7000 a.u.
Saturation Flux Density 1 T
Hysteresis 2.8 A/m
Curie Temperature 450 ºC
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Weave Cable

Current-carrying conductors can be the cause, or be affected by, electromagnetic interference. Twisted pair cable has been PML MS widely used and is superior to parallel conductors, but is of limited effectiveness in reducing electromagnetic radiation. INTER-8 Weave Cable provides substantial improvement over the performance of a conventional twisted pair. INTER-8 weave cable consists of four separate conductors braided into interlocking loops and is a field-proven design of Permanent Magnets Limited.

Four Types of Cable

The basic INTER-8 weave cable is un-shielded. It is available with PVC insulation, or ETFE high temperature insulation. For additional shielding, both are also available with an outer braided shield, made of Permanent Magnets Limited proprietary Co-NETIC AA high permeability wire, to provide ultimate magnetic shielding. Shielded options are covered with an outer Jacket.

INTER-8® Weave Cable
Item # Item Name Shield Jacket Insulation Conductors AWG Coating PML Sell price per ft in Rs.: Ex-works PML (Frieght + taxes extra)
1 ft. 25 ft. 50 ft. 100 ft. 250 ft. 500+ ft.
MT-24 INTER-8® PVC Insulated None None PVC 7 Strands 32 24 Tinned 70 63 53 48 44 38
MT-24T INTER-8® ETFE Insulated None None ETFE 19 Strands 36 24 Tinned 205 193 169 160 147 135
MTH-24 INTER-8® PVC Insulated, with shield Co-NETIC® Black PVC 7 Strands 32 24 Tinned 679 642 570 542 495 423
MTH-24T INTER-8® ETFE Insulated, with shield Co-NETIC® Red ETFE 19 Strands 36 24 Tinned 879 827 728 686 625 531
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HUMAN SAFETY RELAY

A relay is an Electro-Mechanical switch that changes a low release current into mechanical movement. A polarized relay consists of a soft-magnetic circuit formed by an Armature and a Yoke as shown in above fig.

These parts are made in80% NiFe or 48% NiFe material. These parts require very high permeability and the contact area needs to have very high surface finish, flatness and cleanliness.These parts are

used in Earth Circuit Leakage Breakers (ELCB) or Residual Current Devices (RCDs) for Human Safety.

Magnetic & Chemical Properties
Permeability Properties 80% NiFe(7) 48% NiFe(8)
Permeability DC    
Bs (Tesla) 0.75(1) 1.5(3)
Br (Tesla) 0.4(2) 1.1(3)
Hc(2)(A.m-1) 0.35 2.8
μ4(4) 550000 -
μmax 570000 190000
Permeability AC    
μ4z(5) 70000 10400
μz8(6) - 54000
μmax 95000 -
Core Loss (W.Kg-1) 0.015 0.4
Chemical
Composition
% Ni 78%-81% 47%-48%
% Mo 4.5%-6% Nil
% Si 0.05%-0.4% 0.1
% Mn 0% -0.5% 0.50%
% C 0.01% 0.005%
% Fe Balance Balance

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Magnetic Drum Separator

  • Magnetic Drum Separators are of self-cleaning type and provide continuous removal of ferrous contamination from a wide range of free-flowing bulk and granular materials in high-volume applications.
  • Drums can be ordered with or without housing.
  • Magnetic Drum Separator system is a complete machine with Stainless Steel 304 / 316Housing & Drive system. Only drum separator unit can also be supplied.
  • The Drum Separators are available in two types:
    High Intensity (Ndfeb Magnet 4500 gauss), for Operating Temperature of 80C(Max.)
    Low Intensity- (Ferrite Magnet - 1200 gauss), for Operating Temperature of 250C(Max.)
  • Ferrous fine particles, nuts, bolts, pins, nails and other tramp metal from free-flowing granular material can be arrested effectively.
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Permanent Magnetic Lifters

Permanent Magnetic Lifters are mainly used to lift steel plates, blocks, press moulds etc. and load / unload in machines during handling operation. They can hoist moving iron blocks and other magnetic material. They are easy to operation and safe to handle and hence are widely used as lifting devices in factories, docks, warehouses and transportation industries. By using them, you can improve your working condition and increase your working efficiency.

Features:
  • Zero electricity required
  • Forged hook for high mechanical strength and durability
  • Precision machined assembly block in single piece to enhance efficiency
  • Designed for safety and light weight
  • Fool proof locking system with an easy to use "on" and "off" lever
  • 3 times rated capacity factor of safety to meet the safety standards as per international standards for under the hook devices
  • Test certificate for safety factor from government approved third party
  • No Maintenance and Operating cost
  • No damage to the work piece being lifted
  • Very Compact
Benefits:
  • Lifting Magnets use space more effectively. Eliminates the need to gauge and increase stacking height
  • As less as one operator can move large and heavy work piece safely and easily using Magnetic Lifters
  • Lifting Magnets save labour and time - improves productivity

Permanent Magnetic Lifters Model
Model No. Rated Lifting Capacity (Kg) Cylindrical Lifting Capacity (Kg) Flat Surface Lifting Capacity (Kg) Max Operating Temp (áµ’C) L (mm) B (mm) H (mm) Self Weight (Kg)
811-0 100 50 300 80 95 65 75 3
811-2 200 75 200 80 163 91 90 9
812-0 300 150 900 80 162 92 91 9
813-0 500 250 1500 80 233 122 118 23
813-2 600 300 1800 80 233 120 120 23
814-0 1000 500 3000 80 260 175 165 50
816-0 2000 1000 6000 80 386 233 202 125
817-0 3000 1500 9000 80 443 226 217 225
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Magnetic Sweeper

Magnetic Sweeperalso referred to as Magnetic Broom is useful for quick clearing of dangerous ferrous scrap metals which include iron chips, shavings, nails, nuts, screws, tacks, barbed wire and staples etc.

Using Magnetic Sweepers is a quick, convenient, safe and time saving way to clean floors, driveways, construction areas, walkways, factory aisles, loading docks, packing lots and more.

MAGNETIC SWEEPERS
Specifications Sweeping Width Wheel Diameter Ground Clearance Length of Total Assembly Width of Magnet Height of Magnet Magnetic Area Plate Housing Thickness Length of Rods Lifting Capacity Magnet Strength Cleaning Operation
Model SR10 13 '' 4 '' 1 '' 31.5 '' 2 '' 2 '' 12 '' 2 mm 28 '' 280 gm 1200 gs Self
Model SR11 13 '' 4 '' 1 '' 31.5 '' 2 '' 2 '' 12 '' 2mm 20 '' 250 gm 1200 gs Self
Model SR12 18 '' 7 '' 1 '' 49 '' 3 '' 4 '' 16 '' 2mm 43.5 '' 1100 gm 1000 gs Self
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Magnetic Tray

  • Heavy Duty 1000-1200Gausspermanent magnet
  • Flexible PVC cover on the magnet prevents cuffing and scratching valuable surface
  • Stainless Steel or plastic tray resists corrosion
  • Convenient for collecting small parts and tools

FOR HORIZONTAL PLACEMENT
Model No. Dimensions (inches) Material Price
Bowls Diameter Depth SS/Plastic Rs.
TR 12 4 0.875 SS 195/-
TR 13 6 0.875 Plastic 250/-
TR 14 6 1 SS 270/-

 

FOR HORIZONTAL PLACEMENT
Model No. Dimensions (inches) Material Price
Rectangular Length + Width Depth SS/Plastic Rs.
TR 16 (P) 5.5 + 9.5 1.125 Plastic 525/-
TR 16 (SS) 5.5 + 9.5 1.125 SS 575/-
TR 17 6.25 + 14.25 1.125 SS 800/-
TR 18 10.5 + 11.5 1.125 SS 1,100/-

 

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Basic Lab Kit

"Hands-On" evaluation and sampling begins here. Using our Lab Kits, Meters & Probes, shielding can be prototypes with everyday common hand-tools, or bench- top and model-shop equipment. Layers of material from a Lab Kit can be added until the unwanted field is reduced (attenuated) to the desired level. Your prototype then serves as a production model.

After prototyping, contactPermanent Magnets Limited for a fabrication or stock material quotation.

Our Basic Lab Kit - LK-110 includes a variety of Co-NETIC & NETIC samples plus technical literature. No Gauss meter or Probe is includedif required orderseparately.

Included Items:

Co-NETIC AA Perfection
Annealed Foil & Sheet *
1pc 0.002" x 15" x 4" (0.0508 mm x 381 mm x 101.60 mm)
1pc 0.004" x 15" x 10" (0.1016 mm x 381 mm x 254 mm)
1pc 0.006" x 15" x 8" (0.1524 mm x 381 mm x 203.2 mm)
1pc 0.010" x 15" x 10" (0.254 mm x 381 mm x 254 mm)
1pc 0.025" x 15" x 10" (0.635 mm x 381 mm x 254 mm)

NETIC S3-6
Foil & Sheet
1pc 0.004" x 15" x 10" (0.1016 mm x 381 mm x 254 mm)
1pc 0.030" x 15" x 10" (0.762 mm x 381 mm x 254 mm)

Co-NETIC AA CABLE SHIELD
1pc 1/2" ID x 12" long

NETIC ET
Tin Plated NETIC Foil
1pc 0.010" x 15" x 4" (0.254 mm x 381 mm x 101.6 mm)

1pc 8ft roll double-faced, pressure sensitive tape

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Multi Angle Protractor Magnetic Welding Clamp

The Magnetic Welding Clamp is a great tool for welders. One of the biggest difficulty that welders face is positioning the items that need to be welded. That is where the Magnetic Welding Clamps come in use. The Magnetic Welding Clamps ensure that the items that require welding remain in position, greatly easing and improving the welding job.

The Multi Angle Protractor Magnetic Welding Clamp is the most flexible of all the available Magnetic Welding Clamps. It has the following amazing features:

  • The Magnetic Welding Clamp can perform welding jobs in multiple angles
  • The angles of 30, 45, 60 and 90 are marked on the The Magnetic Welding Clamp.
  • The Multi Angle Protractor Magnetic Welding Clamp is provided with wing nuts to secure it at the desired angle.
  • The Magnetic Welding Clamp can hold up to 50 Kgs
  • The Magnetic Welding Clamp can operate in temperatures up to 250 Celsius
  • The Magnetic Welding Clamp unit weight is 1.4 Kgs

Multi Angle Protractor Magnetic Welding Clamp Model
Model Clamp Length (mm) Clamp Height (mm) Clamp Thickness (mm) Magnet Length (mm) Magnet Width (mm) Magnet Thickness (mm) Magnet Gap(mm)
608 142 142 35 90 6 3 10
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SHIELD Flexible Conduit

Flexible Conduit that provides high permeability magnetic shielding for sensitive cables and conductors. Inter-lock construction, made with our most popular 0.010" thick CO-NETICAA Perfection Annealed Foil, provides maximum attenuation, greater than AA Cable Shield. Construction is consistent with commercially available flex-conduit and is corrosion resistant to furnish physical protection. Five stock diameters are available.

SPIRA-SHIELD Flexible Conduit meets military specification MIL-N-14411, Comp 1.

SPIRA-SHIELD Flexible Conduit
Item # Item Name Nominal I.D. Nominal O.D. Inside Bend Radius Thickness PML Sell price per ft in Rs.: Ex-works PML (Frieght + taxes extra)

ft.
25 ft. 50 ft. 100 ft. 250 ft. 500+ ft.
SSC-250 1/4 inch SPIRA-SHIELD 1/4 inch 3/8 inch 2 inch 0.010 inch 1483 1416 1259 1199 1101 929
SSC-375 3/8 inch SPIRA-SHIELD 3/8 inch 1/2 inch 2-1/2 inch 0.010 inch 1697 1620 1441 1371 1258 1059
SSC-500 1/2 inch SPIRA-SHIELD 1/2 inch 5/8 inch 3 inch 0.010 inch 1907 1815 1609 1530 1398 1158
SSC-750 3/4 inch SPIRA-SHIELD 3/4 inch 7/8 inch 3-1/2 inch 0.010 inch 2152 2050 1818 1735 1591 1336
SSC-1000 1 inch SPIRA-SHIELD 1 inch 1-1/8 inch 4 inch 0.010 inch 2296 2190 1944 1851 1694 1413

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Iron Filing Removal Machine

Iron is probably one of the most abundantly available materials in nature and is also being used to a large extend in various products. The use of iron is extensive in all walks of life due to its inherent superior mechanical properties and its availability as compared to other materials. Most of the products are manufactured / produced on machines / equipments which are built using iron. This leads to iron contamination of the products.

The iron contamination may be in the loose form or compound form or it could be in the alloy form depending on the process. Though this is part and parcel of the process, the iron contamination is undesirable in most of the products and contamination levels are governed by guidelines set by BIS and other international standards. This is more so in food processing industry.

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DOUBLE DRAWER MAGNETIC GRILLS

Drawer Type Permanent Magnetic Grills are used for separation of iron particles from dry, granular or free flowing product / materials. Drawer Magnetic Grills are made by using stainless steel having (Round or square or rectangular) with magnetic rods mounted on drawer.

The Drawer Type grills are made up of magnetic elements, which are fitted in a drawer and is moving in a housing. Magnetic Elements aremade up of hard ferrite ceramic magnets or high intensity rare earth magnets ( Ndfeb ). All the components are made up of Stainless Steel 304/316 material. The overall construction of the magnetic grills can also be made as per the customer specification and sizes

The grills are efficiently utilized if contamination is within 1% to 1.5% by weight. For higher levels of contamination Drawer Grills or Multi Drawer Grills should be used.

Low Intensity Magnetic Grillhaving Gauss value of approximately 2, 500 Gauss are ideal for trapping contamination such as Nuts, Bolts, Screws, broken washers etc. these grills are designed to attract larger iron pieces from relatively larger distance.

Medium Intensity Magnetic Grillhaving Gauss value of approximately 5, 500 Gauss are used where the contamination is in particle form, however there may or may not be continuous flow of material to be separated. The contamination size may be as low as 150 microns but not lower than that. The material should be free flowing and non sticky.

High Intensity Magnetic Grillhaving Gauss value of approximately 10, 000 Gauss are employed at locations where separation of contamination particles as small as 1 microns is required. These grills have been designed to attract super fine particles from the carrier material.

In all the three classes of grill, it is a necessity to clean the grills at regular intervals. It is recommended to clean the grill thoroughly before every pass (or as scheduled as per users requirement and experience). More accumulation of Iron particles for long time will reduce the effectiveness of the grill. For highest attraction, the grill needs to be fully clean.

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Permanent Magnetic Chuck

Permanent Magnetic Chucks. The ranges of magnetic chucks are of international quality standard to compete with the best magnetic tools in the market. PML gives importance to each component during manufacturing process and delivers them according to customer's individual specifications.

PML offers Rectangular as well as Round Magnetic chucks. They are built using high power Ceramic / Alnico V magnets. These are mainly used for surface grinding machines, tool & cutter grinders, spark erosion machines, etc. PMLs Chucks have strong magnetic grip to hold any ferrous material. The top metal plate is extra thick to ensure maximum accuracy after regrinding. Permanent Magnetic Chucks dont need power supply and hence do not cause any unexpected accident related to power failures. Since the Chucks dont need power supply, the cost of operation to the user reduces substantially.

Ceramic Type Closed Pole Permanent Magnetic Chuck
Model No. Size (Inches) Size (mm) Pole Width (mm) Pole Gap (mm) Pole Pitch (mm) No. of Poles
PMCC 106 10 x 6 250 x 150 15 15 30 7
PMCC 126 12 x 6 300 x 150 15 15 30 8
PMCC 146 14 x 6 350 x 150 15 15 30 9
PMCC 166 16 x 6 400 x 150 15 15 30 12
PMCC 186 18 x 6 450 x 150 15 15 30 13
PMCC 128 12 x 8 300 x 200 15 15 30 8
PMCC 188 18 x 8 450 x 200 15 15 30 13
PMCC 208 20 x 8 500 x 200 15 15 30 15
PMCC 248 24 x 8 600 x 200 15 15 30 18
PMCC 1810 18 x 10 450 x 250 15 15 30 13
PMCC 2010 20 x 10 500 x 250 15 15 30 15
PMCC 2410 24 x 10 600 x 250 15 15 30 18
PMCC 3010 30 x 10 750 x 250 15 15 30 24
PMCC 1812 18 x 12 450 x 300 15 15 30 13
PMCC 2012 20 x 12 500 x 300 15 15 30 15
PMCC 2412 24 x 12 600 x 300 15 15 30 18
PMCC 3012 30 x 12 750 x 300 15 15 30 24
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Magnetic Pickup Tools

Pick up up dropped and out of reach items with ease using PMLs Strong, durable and lightweight Magnetic Pickup Tools.

Heavy Duty Magnetic Pickup Tools
Model No. Length (mm) Price (Rs)
PT 10 910 815/-
PT 12 550-910 915/-
PT 11 550-950 860/-
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Toroidal Cut Core

Permanent Magnets Ltd. (PML) supplies Cut cores in soft magnetic Nickel alloy material to industries requiring High accuracy flux Concentrator used in current sensing application. Depending on the application, customer can select suitable Nickel or Silicon Iron alloy. PML maintains close control of magnetic properties by properly heat treating in a controlled hydrogen atmosphere furnace, which permits the most economical and efficient design for transformers. PML manufactures Cut cores in Toroid and Rectangular shape. The cut cores are made robust by finishing them with varnish coating.

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DEEP-DRAWN SHIELDING CANS

Deep-drawn shielding cans are soft ferromagnetic shields featuring superior material characteristics such as high linearity, very low hysteresis, and high magnetic permeability.

These shields are designed for protecting sensitive circuits from unwanted parasitic magnetic fields. Applications include power inverters, magnetic sensors, magnetic immunity and EMI.

We offer a wide range of 5-sided magnetic shielding MuMETAL Cans stamped or formed in either ROUND or RECTANGULAR shapes, and deep-drawn up to a 3:1 depth ratio when necessary. Our standard stock range and custom sizes are available in thicknesses from 0.014 to 0.062 [0.36mm to 1.57mm thick] and made from various MuMETAL, Co-NETIC or NETIC shielding alloys depending on your exact shielding requirements. Typically, our high permeability() 80% nickel-iron MuMETAL cans are shipped as is since our AA Perfection Annealing method provides a bright nickel appearance after anneal. We do offer other finishes including plating, electro-polish, powder coating and paint.

For custom cans, new tooling normally takes approximately six weeks before supply of first article parts for approval but we can produce pre-production prototypes of a new design in 2-3 weeks to verify the product prior to any tool cost being incurred.

Note:Send us your part drawing for quotation or see our standard stock range below.

Magnetic Characteristics
Parameter Typical Value Unit
Relative Permeability 100'000 a.u.
Initial Relative Permeability 7000 a.u.
Saturation Flux Density 1 T
Hysteresis 2.8 A/m
Curie Temperature 450 ºC
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Magnetic Welding Clamp

The Magnetic Welding Clamp is a great tool for welders. One of the biggest difficulty that welders face is positioning the items that need to be welded. That is where the Magnetic Welding Clamps come in use. The Magnetic Welding Clamps ensure that the items that require welding remain in position, greatly easing and improving the welding job.

The Fixed 90 Magnetic Welding Clamp is the fastest, easiest and most hassle free welding tool to weld items at 90. It has the following amazing features:

  • The Magnetic Welding Clamp can perform welding jobs at an angle of 90
  • The 90 Fixed Magnetic Welding Clamp can weld rods, pipes, sheets etc.
  • The Magnetic Welding Clamp can hold up to 25 Kgs
  • The Magnetic Welding Clamp can operate in temperatures up to 250 Celsius
  • The Magnetic Welding Clamp unit weight is 1 Kg
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MAGNETIC PUSH PIN

Colorful plastic shapes are useful for posting memos, invoices and photos. Each piece is 16mm tall.

Magnetic Push Pin
Part No. Color with Shapes Pieces per pack Price per pack No. of pack in bunch  Price of pack in bunch
PP10 Red circles, blue squares and white triangles 6 Rs.205/- 5 Rs. 1215
PP11 Purple and yellow circles 10 Rs.205/- 3 Rs. 1059
PP12 Orange and green triangles 10 Rs.205/- 3 Rs. 1059
PP13 Pink and blue squares 10 Rs.205/- 3 Rs. 1059
PP14 D 12mm & 17mm tall 6 Rs.205/- 10 Rs. 690
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Current Transformers

A current transformer (CT) is used for measurement of alternating electric current. Current transformers, together with voltage (or potential) transformers (VT or PT), are known as instrument transformers. When current in a circuit is too high to apply directly to measuring instruments, a current transformer produces a reduced current accurately proportional to the current in the circuit, which can be conveniently connected to measuring and recording instruments.

A current transformer isolates the measuring instruments from what may be very high voltage in the monitored circuit. Current transformers are commonly used in metering and protective relays in the electrical power industry.

Application
  • Measuring purposes (the CT lowers the current to be suitable for metering instrument) or,
  • Protection of the power circuit (input current for protection relays).

Current range 60A 100A 60A 100A
Frequency of operation 50/60Khz 50/60Khz 50/60Khz 50/60Khz
Turns ratio 1:2500 1:2500 1:2500 1:2500
Amplitude error As per std IS 13779 : 1999 (2002) CL 1 & CL 2 for 0.1% And IS 14697 : 1999 (200) for 0.2% - 0.5%
Phase error
Operating temp.
Immunity DC immune DC immune Non DC immune Non DC immune
 
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Relay

  • 80A switching capability
  • Very small contact resistance, hence negligible temp rise inside relay.
  • Pulse driving, single or double coil
  • Low power consumption- 1W / single coil, 2W / double coil
  • Contact form 1-B
  • Custom assemblies available with braided copper wire and / or copper straps, welded to brass terminals.

Contact Load
Model R103 R103 R103
Rated Ioad (resistive) 60A / 250V 80A / 250V 100A / 250V
Max switching current 60A 80A 100A
Max switching voltage 250VAC 250VAC 250VAC
Max switching power 15,000VA 20,000VA 25,000VA

 

Performance Parameter
Contact Material    Silver alloy
Contact resistance    1mΩ Max.
Operating time    20ms Max.
Releasing time    20ms Max.
Insulation resistance    10000MΩ Min. (DC500A)
Dielectric strength Across open contacts 2000 Vac for 1min.
Coil to contact 4000 Vac for 1min.
Vibration Functional 10~55Hz, double amplitude 0.5mm
Shock resistance Destructive 10~55Hz, double amplitude 0.5mm
Functional 10g Min.
Life / Endurance Mechanical 100,000 cycles
Electrical 10,000 cycles
Operating temp range -40ËšC~ +70ËšC -

 

Coil Parameter (20ËšC)
Rated Voltage (VDC) Rated Current ±10%(mA) Resistance ±10%(Ω) Operating Voltage
(Max.)
Releasing Voltage
(Max.)
Pulse Width
(ms)
Rated
Power
Single Coil Double Coil Single Coil Double Coil
5 200 400 25 12.5 70% Rated Voltage 70% Rated Voltage 100 Min. Single/ Double 1W/ 2W
6 167 334 36 18
9 111 222 81 40.5
12 83 167 144 72
24 72 83 576 288
48 21 42 2304 1152




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Magnetic Cup Holder

Keep your favourite beverage at hand.Holdinsulated mugs, hot or cold containers, aluminum cans and fountain cups. Also handy for keeping cans, spray paints, lubricants, pens, pencils and small tools within Measure of 4.625" tall x 3.5" dia. Holds containers up to 3.25 dia. at base.

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Sheet Floater

Magnetic Sheet Floaters are great sheet handling tools. By using the Magnetic Sheet Floater, the users can easily separate one sheet from a stack of sheets without getting their hands dirty. Simply place the Magnetic Sheet Floater near the sheet stack and the Magnet will attract the top sheet, making the sheet toappear as it is slightly floating above the stack. This enables the user to get enough grip to hold the sheet.

This device will eliminate the pain of picking a sheet from a stack of sheets, no more sliding sheets around to find the perfect grip!

Sheet Floater Models
Model Length (mm) Width (mm) Magnet Height (mm) Assembly Height (mm) Pull Force (Kg) Sheet 
Thickness (mm)
975/1 150 125 85 110 3.5 Under 0.3
975/2 180 150 100 130 6.5 0.3-0.6
975/3 220 180 120 155 11 0.6-1.2

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Multi Angle Magnetic Welding Clamp

The Magnetic Welding Clamp is a great tool for welders. One of the biggest difficulty that welders face is positioning the items that need to be welded. That is where the Magnetic Welding Clamps come in use. The Magnetic Welding Clamps ensure that the items that require welding remain in position, greatly easing and improving the welding job.

  • Multi Angle Welding Clamps are used for fast and accurate welding or soldering work of small sheets and tubes
  • These Welding Magnets hold items that need to be welded at 30, 40, 60, 75 and 90
  • Frees up the hands, making the welding job easier and more accurate
  • Sticks to any ferrous metal object

Multi Angle Magnetic Welding Clamp Model
Model Length (mm) Width (mm) Height (mm) Holding Force (kg) Unit Weight (kg)
604 96 14 64 30 0.284
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Laminated Flux Concentrators

These are soft ferromagnetic core featuring superior material characteristics such as high linearity and very low hysteresis.

The core is designed for high-speed contact less current sensing in combination with a magnetic field sensor, i.e., Hall sensor, and a current conductor. Furthermore the core protects the sensor from parasitic magnetic fields caused by nearby conductors or other magnetic field sources.

These parts are used for contact less very low current sensing applications. They are widely used in sensitive electric measuring instruments for concentrating small magnetic flux generated in an electromagnetic circuit.

These parts are a stack of lamination. This stacks can be die-stacked & auto-stack.They can be made in customer specific thicknesses by using different no. of lamination.

Flux Concentrator Magnetic Characteristics
Parameter Typical Value Unit
Curie Temperature 450 degC
Maximum Relative Permeability 100000 a.u.
Initial Relative Permeability 7000 a.u.
Saturation Flux Density 1.5 T
Coercivity, Hc 2.8 A/m
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Sheet Transporter

Magnet Sheet Transporters are great for lifting and moving sheets one by one from a stack of sheets. Simply place the Magnetic Sheet Transporter on the sheet that needs to be lifted and moved. The ergonomic handle makes it very easy for the user to shift, lift and move the sheets as desired.

The Magnetic Sheet Transporter consists of a metal housing inside which strong magnets are assembled. The Sheet Transporter also has a cam shaft operated lever handle which comes in handy to transport the sheet and also to release the hold of the Magnetic Sheet Transporter. Simply push the handle away from the direction of the pull and the magnet will release its hold.

Sheet Transporter Model
Model A (mm) B (mm) C (mm) Shifting Capacity (Kg) Lifting Capacity (Kg) Object Weight (Kg) Price (Rs.)
626/1 140 84 31 70 120 1.45 Rs. 6965
626/2 140 116 31 100 180 2.1 Rs. 7509
626/3 180 160 31 180 350 3.6 Rs. 8291
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CLAMP-ON CURRENT SENSOR

Non-intrusive "Clamp-On" current sensor

Clamp-on or Cable clamp Current Sensors are sensors that are used for measuring AC or DC currents. They are particularly useful for measuring currents flowing in a cable wire in a non-intrusive way.

Product Description

The clamp-on current sensors are particularly useful for easy and safe installation. They are installed straightforwardly onto a wire going into the electrical load without the need to do any high voltage electrical work. The current sensor consists of a Melexis Hall Sensor (MLX91208) and a patented ferromagnetic structure packaged in a robust plastic housing.

This non-invasive current sensor (also known as a split core or cable-clamp ) can be clamped around the supply line of any electrical load to tell you how much current is passing through it. It monitors the magnetic field around a current-carrying conductor and outputs a voltage proportional to the current.

The clamp-on current sensors measure loads from +/-5 Amps to +/-230 Amps which makes it great for building your own energy monitor to keep your power usage down, or even building an over-current protection device for an AC load.

Magnetic Characteristics
  • AC and DC current measuring
  • Motor control, over-current protection or DC Battery current monitoring
  • Solar power junction boxes, smart junction boxes, lighting equipment, air compressor, water pumps
  • E-mobility, charging stations, power management, state-of-charge

Module Diameter (mm) Current range (A)
CO-4-1.2-30-L 4 ±5…±30
CO-4-1.2-75-H 4 ±30…±75
CO-10-1.2-150-V60 10 ±75…±150
CO-10-1.2-230-V40 10 ±150…±230

 

Parameter Typical value Unit
Primary input current ±5…±230(1) A
Output voltage swing ±2000 mV
Output voltage range 500…4500 mV
Operation frequency DC…100 kHz
Operation temperature -40…85 °C
Supply voltage 5 Unit
Supply current 10 Unit

 

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SLIDE DIE CASTING

Die casting is the process in which molten metal is poured or forced into steel mold. Die casting is the most efficient process for high volume precision parts producing the best tolerance & rapid production. The mold known as tools or dies which are created using steel and they are specially designed for each project. This allows each component to be created with a accuracy and repeat ability. Aluminum, Zinc, and Magnesium are the most commonly used die casting alloys.

Die casting is a cost effective process for components requiring high volumes and complex geometries. Die casting is a net-shape process, and cost savings can be achieved by eliminating secondary machining and assembly operations required by other processes.

 

PML Multi-Slide 
Die Casting Machine
Conventional 
Die Casting Machine
    No. of slides 2-6 2
    Sprue requirement No Yes
    Precision level High(0.005mm) Normal
    Complex casting Easy Difficult
    Production cycle Fast(up to 45shots/min) Slow
    Surface finish High High
    Material usage Low High
    Die Change Easy(15mins) Difficult
    Secondary operations Reduced/Eliminated Required
    Output High Low


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Magnetic Chute

Magnetic Chutes are used for trapping and separating iron particles mixed with dry, granular or powdered materials. They are generally used where flowing material characteristics are sticky and non free flowing. They come with either Conical Magnets fitted on hinged doors or Magnetic Plates fitted on the sides. These systems are easy to clean and maintain.

Industries Using Magnetic Chutes:
  • Plastics
  • Food
  • Spices
  • Chemicals
  • Dyes&PowderPigments

Model A(mm) B(mm) C(mm)
CB001 120 350 220
CB002 150 350 250
CB003 200 478 300
CB004 250 478 350
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THREAD THROUGH METERS

Energy meter CTs made using hybrid cores are DC immune current transformers for energy meters meeting IS 13779 / IEC 62053. The CT is small in size with customized casing and metal shield, (optional) for protection against external magnetic field. The wound CT is epoxy potted for durable and long life performance. Number of turns can be wound/adjusted as per customer requirements. CTs can be provided with or without metal shield in custom casings.

 Model   CT (20-120 Amps)
    Inductance   80-270H
    DC Resistance   80-100 ohms
    No. of turns   2500
    Operating temp.   -40° C ≈ 70° C
    Storage Temp   -40° C ≈ 85° C
    Core material   Nano crystalline and Amorphous (Hybrid)
    Accuracy   0.1 class
Mechanical Specification:
    Plastic Casing   Nylon 6 / ABS / PC / PBT ( as per customer spec)
    Secondary termination   PVC / PTFE multi-strand wires or pcb solder pins
    Approx wt.   As per model
Metal shield   Zinc plated Mild Steel, app 1.5 /1.6mm thick, deep  drawn
    Epoxy material   Non- hygroscopic Transparent / black potting material
    Primary conductor   Finished CTs with 8 / 9 mm dia hole or with built-in copper bus bar/braided wire of suitable current rating
 

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Magnetic Filter

Magnetic Filters are used for filtration of iron particles from products in liquid/slurry form. They are essentially used in chemical, food, pharma and oil industries. They are also frequently used in hydraulic circuits in cooling systems. The Filter Magnets are made up of either Ceramic or High Intensity Rare Earth Magnets.

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SOFT FERROMAGNETIC AUTOMOTIVE C-SHAPED CORE

The C-Core is a laminated soft ferromagnetic core featuring superior material characteristics such as high linearity and very low hysteresis. It is available with two different materials: Ni- Fe and Si-Fe.

The core is designed for high-speed contactless current sensing in combination with a magnetic field sensor, i.e., Hall sensor, and a current conductor. Furthermore, the core protects the sensor from parasitic magnetic fields caused by nearby conductors or other magnetic field sources.

Parameter Material Typical Value Unit
Relative Permeability Ni-Fe 100'000 a.u.
Si-Fe 40'000
Initial Relative Permeability Ni-Fe 7000 a.u.
Si-Fe 2500
Saturation Flux Density Ni-Fe 1 T
Si-Fe 1.5
Hysteresis Ni-Fe 2.8 A/m
Si-Fe n/a
Curie Temperature Ni-Fe 450 °C
Si-Fe 700

 

Material Specification Lamination Ni or Si content
Lamination and Nickel content 0.35mm 48% (Ni)
Lamination and Silicon content 0.35mm <3.5% (Si)

 

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HALL SHUNT MODULE

Combined Hall Sensor and Shunt Current Sensor Module HSM-800

The HSM-800 is a redundant dual current sensor module combining precise Cu-Mn shunt- based current measurement and a fully redundant, galvanically isolated Hall sensor.

Product Description

The HSM-800 is a redundant dual current sensor module combining precise Cu-Mn shuntbased current measurement and a fully redundant, galvanically isolated Hall sensor. Therefore this module provides highly accurate, redundant, and reliable current measurement. Hence, it targets safety-relevant applications according to ASIL standards and ISO26262. Applications include e.g. high voltage battery monitoring, junction box, HEV, EV, and others. Additionally the module is complemented with an ambient temperature sensor allowing to determine the state-of-charge SOC, state of health SOH, and state of function SOF of modern battery-powered equipment.

Parameter Value Unit
Peak Input Current Range ±800 A
Continuous Input Current ±380 A
Cu-Mn Shunt Resistance 100 μOhm
Hall Sensor Sensitivity 2.50 mV/A
Operating Temperature Range -50…±150 °C
PT100 Temperature Sensor 100 Ohm
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