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1 Products availableTurning Tools
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1 Products availableSaws, Chainsaws & Saw Blades
1 Products availableWe offer a complete product range of universal broing head, Solid Carbide, Fixed Bed Moving Column Milling Centers, Microset Tool Presetting Machines and spindle tooling
ROENTGEN MolyThe heavy duty saw blade made of HSS DMo5, German material no. 1.3343, for the highest demands, recommended for materials with a tension force up to 1.400 N/mm2.
ROENTGEN Moly 7The heavy duty saw blade made of HSS DMo5, German material no. 1.3343 with precision ground teeth and a cutting angle of 7. Available with toothing 4 tpi and 6 tpi, most suitable for cutting high alloyed and long chipped materials.
ROENTGEN Moly 13The heavy duty saw blade made of HSS DMo5, German material no. 1.3343 with precision ground teeth and a cutting angle of 13. Available with toothing 3 tpi, suitable for cutting large diameters of high and highest alloyed materials.
ROENTGEN 2-iksThe universal blade made of high speed steel suitable for general workshop use, insensitive to misuse.
ROENTGEN bi-alfaThe saw blade made of bi-metal with tooth tips of HSS (M3).
The MODEL 80 possesses high precision, quality and maintenance free design . It accommodated grinding of cylindrical, tapered and blind holes. It can be proved blessing for mass production industries, i.e. Antifriction Bearings, Tractors, Scooters, Automobiles, their spares and Defense etc. The technical characteristics as given below well tell the rest
MODE OF OPERATION
Fully automatic cycle with manual loading and unloading of the component .The grinding cycle is controlled with electro-hydraulic valve sequence . Any one of the following cycles can be chosen by the selector switch and a cam limit switch. The automatic cycle (Interval dressing , pre-dressing and skip dressing cycle) of the machine is as follows.
By setting the counter value at 0004 , this cycle will be operated 4 times without dressing . More over any one of the above cycle can be selected to be operated once only with dressing. * CLEANING OF GRINDING WHEEL AT ONE SIDE (RIGHT TO LEFT) * * CLEANING OF GRINDING WHEEL BOTH THE SIDES (RIGHT TO LEFT & LEFT TO RIGHT) BASIC MACHINE FEATURES
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DISTINCTIVE FEATURES OF MODEL 80 INTERNAL GRINDER
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Maximum Grindable diameter | mm |
80 |
Maximum Grindable diameter | mm |
04 |
Maximum Grinding length at largest bore | Mm |
80 |
Head Stock Swivel | deg. |
5` to 60` |
Centre Height ( 0` - 5` head stock swivel) | mm |
200 |
Center Height (0`-60` headstock swivel) | mm |
100 |
Splash guard swing diameter | mm |
250 |
Work hand spindle speed | mm |
380, 500, 650, |
Table speed infinitely variable | mm |
0.5-6.0 |
Maximum table travel | mm |
300 |
Reciprocation stroke | mm |
4-80 |
Maximum retraction | mm |
3 |
Maximum feed stroke | mm |
O/R - 0.5 |
Cross slide travel | mm |
50 |
Power required (depending upon equipment) | Kw. |
6-12 |
Approximate net weight | Kg. |
2500 |
Air flow | L/min |
300 |
1st Cycle | 1. Rough grinding 4. Finish grinding |
2. Spark out 5. Spark out |
3. Dressing * |
2nd Cycle | 1. Rough grinding 4. Finish grinding |
1. Spark out 5. Spark out |
3. Dressing * * |
3rd Cycle | 1. Rough grinding 4. Rough Grinding 7. Finish grinding |
2. Spark out 5. Spark out 8. Spark out |
3. Dressing * 6. Dressing * |
4th Cycle | 1. Rough grinding 4. Rough grinding 7. Finish Grinding |
2. Spark out 5. Spark out 8. Spark out |
2. Dressing * * 6. Dressing * * |
5th Cycle | 1. Dressing 4. Spark out |
2. Rough Grinding | 3. Finish Grinding |
6th Cycle | SKIP – O Cycle ( Set the counter i.e. 0004) | ||
1. Rough Grinding | 2. Finish Grinding | 2. Spark out (No Dressing) |
Standard Features |
1. Precise cut off length setting. |
2. Auto head elevation and quick approach control. |
3. Nesting fixture device for bundle cutting. |
4. Cutting piece counter with auto-shut-off. |
5. Multiple stroke counter for log pieces. |
6. Power-driven blade cleaning brush and coolant cleaning flush hose. |
7. Carbide and roller blade guides. |
8. Hydraulic shuttle vice back-jaw feed method. |
9. Hydraulic blade tension control. |
10. Work-area light. |
11. Automatic chip conveyor |
12. Two-way open rear vice jaws to insure precise bar feed repeatability even in cutting a little bit warped / surface rough works. |
13. Unique split machine vice allows cutting to within as little as 50mm of bar end automatically. |
Automatic and Semi - Automatic Band saw machines
Pick from our wide range of cylindrical grinders. Each model is different to suit individual production need. For higher productivity and greater profit, it is essential you pick a machine suitable for you.
WorkheadThe work head spindle is made of nickel chrome EN-24 hardened and ground. It runs in gunmetal bush bearings. The drive to the workhead spindle which has MT-3, is by a step V pulley. The speed obtained through this pulley can be reduced by another bigger size pulley provided in the workhead housing. The workhead is built for grinding operation both with stationary centre and revolving spindle. Oil holes are provided for lubrication.
WheelheadThe rigid wheelhead spindle is made of nickel chrome steel EN-24 hardened and ground. It runs in white metal adjustable type bush bearings. The drive to the wheelhead is transmitted by two V-belts. Automatic wheelhead traverse in cross direction is on precision hand-scrapped V and flat guide ways, and is hydro-mechanical type. The spindle is tapered (5o) at the front to receive the wheel flange. Oil holes are provided for lubrication of the bearing surfaces. Rapid approach is available in U-127 series and it is up to 40 mm.
Tailstock
The tailstock travels smoothly all along the length of table right upto the workhead.
Hydraulic/Electrical System
All standard equipments are used in both system.
Swivel Table
Table is arranged to swivel for taper grinding. For fine connections to be applied by the screw adjustment.
nternal Grinding Attachment
The hinged type Internal Grinding Attachment with its independent motor is conveniently located on the wheelhead. It has fast grinding action and it can be quickly swung into a grinding position. The work piece can be externally and internally ground in one setting. Taper hole can be ground by swivelling either workhead or table.
There are so many standard and special accessories that can be added to the machine as per
U |
U |
U |
U |
U |
U |
U |
U |
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General |
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Max. dia. of swing(mm) |
200 |
254 |
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Max.distance bet. Centres(mm) |
450 |
600 |
500 |
625 |
750 |
1000 |
1250 |
1500 |
Height of Centre(mm) |
100 |
127 |
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Table |
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Min. mm/min |
400 |
---------- 400------------- -----------400----------------- |
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Max. mm/min |
5000 |
-----------5000----------- ------------4000-------------- | ||||||
Max. Swivel of table |
7o+2o=9o 6o+2o=8o |
7o+2o=9o 6o+2o=8o 6o+2o=8o 6o+2o=8o 5o+2o=7o 5o+2o=7o |
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Wheelhead and Wheel Feed |
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Wheel dia. (mm) |
300 |
350 |
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Grinding wheel width (mm) |
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Grinding wheel bore (mm) |
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Automatic Cross Feed of wheel at each left hand reversal of table (travel in 2 step) (mm) |
0.01 |
0.01 |
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mm |
0.02 |
0.02 |
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R.P.M of wheel spindle (rpm) |
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Workhead |
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Speed of workhead (rpm) |
80-150-270 |
60-120-212-380 |
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Morse taper in workhead spindle |
MT-3 |
MT-4 |
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Swivel of workhead |
90o |
90o |
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Morse taper of tailstock |
MT-2 |
MT-3 |
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Electric Motors |
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Wheelhead motor (hp/rpm) |
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Workhead motor (hp/rpm) |
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Inter.grind.attachment motor (hp/rpm) |
1/2800 |
1/2800 |
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Hydraulic pump motor (hp/rpm) |
1/1400 |
1/1400 |
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Coolant pump motor (hp/rpm) |
0.15/2700 |
0.15/2700 |
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Weight and Dimensions |
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Net weight of machine including elec. Motors (approx.) (kg) |
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Packing case dimensions | ||||||||
Length (mm) | 1825 2400 |
1830 2090 2590 3100 3200 3600 |
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Width (mm) |
1000 |
1320 |
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Height (mm) |
1275 |
158O 1580 1660 1660 1660 1660 |
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Internal Grinding Attachment | ||||||||
Spindle diameter (mm) |
60 |
60 |
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Max. quill length (mm) |
70 |
70 |
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Max. quill diameter (mm) |
18 |
18 |
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Min. & Max. diameter of hole grinding (mm) |
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Min. & Max. diameter of grinding wheel (mm) |
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Spindle quill speed (rpm) |
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Standard |
DIN |
Long |
Short / Double End |
High Performance |
Miniature |
Straight Flute |
Multiple Flute |
Sets |
Bi-Metal Bandsaw Blades made of cobalt alloyed HSS-M42-, suitable for all kind of steels, also for high alloyed ones and for steels difficult to cut with a tension force of up to 1.400 N/mm2.
The high content in the HSS-tooth tips permits the teeth to be fully hardened up to 67 - 69 H Rc, this leads to a higher resistance against heat and wear and at the same time to an impressive performance.
TR Model
X Axis: 2500 - 3500 mm
Y Axis: 1400 mm
Z Axis: 1200 mm
Automatic indexing head: 28kw
SL Model
X Axis: 2500 8500 mm
Y Axis: 1000 - 1600 mm
Z Axis: 1000 mm
Automatic indexing head: 28kw
SP Model SM Model |
FS Model
Axis: 4000 - 20000 mm
Y Axis: 2000 - 2800 mm
Z Axis: 1250 - 1500 mm
Automatic indexing head 30/37kw
FR Model
X Axis: 4000 - 20000 mm
Y Axis: 3200 - 3600 mm
Z Axis: 1250 - 1500 mm
Automatic indexing head 37Kw
FP Model
X Axis: 4000 - 10000 mmY Axis: 1600 - 2000 mmZ Axis: 1200 mmAutomatic indexing head: 28kw
All types feature a stable steel housing, preloaded spindle bearings; lubrication; hardened and lapped spiral bevel gears, transmission ratio 1:1, fixed direction of rotation; housing rotatable by 360 in the drive axis and with 2 x 90 horizontal swing; rotational and geometrical precision.
We are naturally also prepared to adapt these heads to your machines and requirements.
Type |
882-163 |
882-253 |
882-403 |
882-501 |
Transmission ratio |
1:1 |
1:1 |
1:1 |
1:1 |
Direction of rotation |
constant |
constant |
constant |
constant |
Drive axis rotation |
360° |
360° |
360° |
360° |
Horizontal axis swing |
2x90° |
2x90° |
2x90° |
2x90° |
Max kW power consumption at |
7.5 |
14 |
18 |
26 |
RPM |
2 500 |
2 500 |
2 000 |
2 000 |
Max kW power consumption at |
9.3 |
17 |
22.5 |
45 |
RPM |
3 000 |
3 000 |
2 500 |
2 500 |
Max. speed at 20% DF |
5 000 |
5 000 |
4 500 |
4 500 |
Constant running speed at 80% DF |
4 000 |
4 000 |
3 600 |
2 000 |
Tool adapter |
collet |
collet |
inside taper |
inside taper |
Size |
Æ 2-16 |
Æ 2-25 |
SK 40 |
SK 50 |
Weight kg |
12 |
25 |
approx. 50 |
approx. 29 |
AVAILABLE IN THE FOLLOWING SHANKS |
BT 40/50 (MAS 403-1975) |
40/50 Din 69871 |
40/50 CAT Metric/ANSI |
ISO 60/50/40 NMTB |
Morse Taper 2/3/4/5/6 |
40/50 Flash Change Metric/Imperial |
Boring Ranges 13.5mm - 244 |
STRAIGHT SHANKS
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With the metal cutting manufacturing industry continually striving for greater levels of productivity, the considerable experience and expertise of Microbore's Engineering Design is available to customers having non-standard tooling requirements. Special tooling configurations are designed on the Company's state-of-the-art CAD system and manufatured to the exacting requirements of specific customer applications. In particular, Microbore's cluster tooling designs increase productivity by combining several machining operations to achieve precise limits when critical surfaces of the workpeice are machined in a single pass.
The Microbore Indexable Short Hole Drill ranges offer a wide selection of high speed/high feed drills that will produce a hole from solid prior to finish boring. The whole range will machine to depths of of 3X diameter with through coolant for chip removal and long insert life. All drills throughout the range offer the following qualities:
Unique geometry for accelerated swarf evacuationComposite shank for lathes and rotary tool holdersSelf centering drilling, even on uneven surfacesLow axial and balanced radial cutting forcesQuick and simple insert changingSpecial drills made to customer specification
A Comprehensive range of standard boring bars & boring rings, with sizes and shanks to suit the vast majority of milling machine, boring machine and machining centre applications, is available to complement the MICROBORE fine boring cartridges and units.
Features
Rigid, stable constructionStandard boring range 12mm to 465mmInterchangeable boring rings for use with common adaptorsTwo-tool boring bars for combining boring and facing operations or rough and finish boringSpecial multi-tool boring bars are
Types 822-826
In contrast to the previous range, types822-826are designed for extremely high speeds. Smaller spindle bearings enable much higher speeds to be achieved. These spindle speed increasers retain, however, the advantages of hardened gear wheels and zero maintenance.
Types 813-819
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ypes 822-826
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