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We offer a complete product range of universal broing head, Solid Carbide, Fixed Bed Moving Column Milling Centers, Microset Tool Presetting Machines and spindle tooling

Precision Tool System

We are offering precision tool system.
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Metal Cutting Hacksaw Blades

ROENTGEN MolyThe heavy duty saw blade made of HSS DMo5, German material no. 1.3343, for the highest demands, recommended for materials with a tension force up to 1.400 N/mm2.

ROENTGEN Moly 7The heavy duty saw blade made of HSS DMo5, German material no. 1.3343 with precision ground teeth and a cutting angle of 7. Available with toothing 4 tpi and 6 tpi, most suitable for cutting high alloyed and long chipped materials.

ROENTGEN Moly 13The heavy duty saw blade made of HSS DMo5, German material no. 1.3343 with precision ground teeth and a cutting angle of 13. Available with toothing 3 tpi, suitable for cutting large diameters of high and highest alloyed materials.

ROENTGEN 2-iksThe universal blade made of high speed steel suitable for general workshop use, insensitive to misuse.

ROENTGEN bi-alfaThe saw blade made of bi-metal with tooth tips of HSS (M3).

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Internal Cylindrical Grinder

We offer internal cylindrical grinders.
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Internal Cylindrical Grinders

The MODEL 80 possesses high precision, quality and maintenance free design . It accommodated grinding of cylindrical, tapered and blind holes. It can be proved blessing for mass production industries, i.e. Antifriction Bearings, Tractors, Scooters, Automobiles, their spares and Defense etc. The technical characteristics as given below well tell the rest

MODE OF OPERATION

Fully automatic cycle with manual loading and unloading of the component .The grinding cycle is controlled with electro-hydraulic valve sequence . Any one of the following cycles can be chosen by the selector switch and a cam limit switch. The automatic cycle (Interval dressing , pre-dressing and skip dressing cycle) of the machine is as follows.

By setting the counter value at 0004 , this cycle will be operated 4 times without dressing . More over any one of the above cycle can be selected to be operated once only with dressing.

* CLEANING OF GRINDING WHEEL AT ONE SIDE (RIGHT TO LEFT)

* * CLEANING OF GRINDING WHEEL BOTH THE SIDES (RIGHT TO LEFT & LEFT TO RIGHT)

BASIC MACHINE FEATURES

  • Work head with splash guard
  • Hydraulic Diamond dresser
  • Grinding wheel spindle (Belt driven)
  • Compensation of grinding wheel wear
  • Hand wheel for the displacement of the work head.
  • Rough grinding variable feed control
  • Finish grinding variable feed control
  • Grinding allowance setting knob
  • Quick unclamping foot switch
  • Table speed control for wheel dressing
  • Table reverse control
  • Fast traverse control
  • Starring and table speed control
  • Oil level
  • Hydraulic power pack
  • Electric control cabinet
  • Cycle cams and switches
  • Electro-Hydraulic solenoid valve
  • for manual/automatic cycle control
  • Coolant tank with magnetic filter

.

DISTINCTIVE FEATURES OF MODEL 80 INTERNAL GRINDER

  • Highest quality stress relieved castings ensure great rigidity and prolonged accuracy.
  • Tow tables ( i.e. longitudinal table and feed table) mounted on hardened prisms and prestressed rollers .
  • Work spindle running in special high precision HG or P4 class bearings.
  • Grinding wheel head mounted on longitudinal table without cross slide, ensuring maximum rigidity.
  • Entire machine is lubricated by oil mist .
  • Variety of belt driven spindle .Changes over of the spindle is easy and less time consuming . Maintenance of this spindle is easy.

    ( Optional : Oil mist lubrication belt driven spindle Integral motor construction )

  • Extra sensitive feed control permitting separate progressive adjustment of roughing and finishing feed.
  • Possibility to equip the machine with an electronic sizing device for direct measurement during grinding .
  • Oversize electrical equipment mounted in a control cabinet and hydraulic power pack separate from the machine eliminating vibration and thermal distortion.
  • Any one of the cycles can be chosen by selector switch and can limit switch.
  • Programmable logic controller (PLC) along with high precision limit switches makes operation more accurate.
  • There are many more special accessories like True chuck, Diaphragm Chuck and shock-centreless chuck ( magnetic )

Maximum Grindable diameter mm

80

Maximum Grindable diameter mm

04

Maximum Grinding length at largest bore Mm

80

Head Stock Swivel deg.

5` to 60`

Centre Height ( 0` - 5` head stock swivel) mm

200

Center Height (0`-60` headstock swivel) mm

100

Splash guard swing diameter mm

250

Work hand spindle speed mm

380, 500, 650,
890, 1200

Table speed infinitely variable mm

0.5-6.0

Maximum table travel mm

300

Reciprocation stroke mm

4-80

Maximum retraction mm

3

Maximum feed stroke mm

O/R - 0.5

Cross slide travel mm

50

Power required (depending upon equipment) Kw.

6-12

Approximate net weight Kg.

2500

Air flow L/min

300


1st Cycle 1. Rough grinding
4. Finish grinding
2. Spark out
5. Spark out
3. Dressing *
2nd Cycle 1. Rough grinding
4. Finish grinding
1. Spark out
5. Spark out
3. Dressing * *
3rd Cycle 1. Rough grinding
4. Rough Grinding
7. Finish grinding
2. Spark out
5. Spark out
8. Spark out
3. Dressing *
6. Dressing *
4th Cycle 1. Rough grinding
4. Rough grinding
7. Finish Grinding
2. Spark out
5. Spark out
8. Spark out
2. Dressing * *
6. Dressing * *
5th Cycle 1. Dressing
4. Spark out
2. Rough Grinding 3. Finish Grinding
6th Cycle SKIP – O Cycle ( Set the counter i.e. 0004)
1. Rough Grinding 2. Finish Grinding 2. Spark out
(No Dressing)
















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Band Saw Machines

Standard Features

1. Precise cut off length setting.
2. Auto head elevation and quick approach control.
3. Nesting fixture device for bundle cutting.
4. Cutting piece counter with auto-shut-off.
5. Multiple stroke counter for log pieces.
6. Power-driven blade cleaning brush and coolant cleaning flush hose.
7. Carbide and roller blade guides.
8. Hydraulic shuttle vice back-jaw feed method.
9. Hydraulic blade tension control.
10. Work-area light.
11. Automatic chip conveyor
12. Two-way open rear vice jaws to insure precise bar feed repeatability even in cutting a little bit warped / surface rough works.
13. Unique split machine vice allows cutting to within as little as 50mm of bar end automatically.

Automatic and Semi - Automatic Band saw machines

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Hydraulic Universal Cylindrical Grinders

Pick from our wide range of cylindrical grinders. Each model is different to suit individual production need. For higher productivity and greater profit, it is essential you pick a machine suitable for you.

WorkheadThe work head spindle is made of nickel chrome EN-24 hardened and ground. It runs in gunmetal bush bearings. The drive to the workhead spindle which has MT-3, is by a step V pulley. The speed obtained through this pulley can be reduced by another bigger size pulley provided in the workhead housing. The workhead is built for grinding operation both with stationary centre and revolving spindle. Oil holes are provided for lubrication.

WheelheadThe rigid wheelhead spindle is made of nickel chrome steel EN-24 hardened and ground. It runs in white metal adjustable type bush bearings. The drive to the wheelhead is transmitted by two V-belts. Automatic wheelhead traverse in cross direction is on precision hand-scrapped V and flat guide ways, and is hydro-mechanical type. The spindle is tapered (5o) at the front to receive the wheel flange. Oil holes are provided for lubrication of the bearing surfaces. Rapid approach is available in U-127 series and it is up to 40 mm.

Tailstock

The tailstock travels smoothly all along the length of table right upto the workhead.

Hydraulic/Electrical System

All standard equipments are used in both system.

Swivel Table

Table is arranged to swivel for taper grinding. For fine connections to be applied by the screw adjustment.

nternal Grinding Attachment

The hinged type Internal Grinding Attachment with its independent motor is conveniently located on the wheelhead. It has fast grinding action and it can be quickly swung into a grinding position. The work piece can be externally and internally ground in one setting. Taper hole can be ground by swivelling either workhead or table.

There are so many standard and special accessories that can be added to the machine as per

 

U
100/450

U
100/600

U
127/500

U
127/625

U
127/750

U
127/1000

U
127/1250

U
127/1500

General

Max. dia. of
swing(mm)

200

254

Max.distance bet. Centres(mm)

450

600

500

625

750

1000

1250

1500

Height of Centre(mm)

100

127

Table
Table Speed indefinitely variable

Min. mm/min

400

---------- 400-------------      -----------400-----------------

Max. mm/min

5000

-----------5000-----------      ------------4000--------------

Max. Swivel of table

7o+2o=9o 6o+2o=8o

7o+2o=9o 6o+2o=86o+2o=86o+2o=85o+2o=75o+2o=7o

Wheelhead and Wheel Feed

Wheel dia. (mm)

300

350

Grinding wheel width (mm)


25


40

Grinding wheel bore (mm)


75


127

Automatic Cross Feed of wheel at each left hand reversal of table (travel in 2 step) (mm)

 

0.01

 

0.01

mm

0.02

0.02

R.P.M of wheel spindle (rpm)


1750


1600-2090

Workhead

Speed of workhead (rpm)

80-150-270

60-120-212-380

Morse taper in workhead spindle

MT-3

MT-4

Swivel of workhead

90o

90o

Morse taper of tailstock

MT-2

MT-3

Electric Motors

Wheelhead motor (hp/rpm)


2/1440


5/1400

Workhead motor (hp/rpm)


0.5/1410


1/1400

Inter.grind.attachment motor (hp/rpm)

1/2800

1/2800

Hydraulic pump motor (hp/rpm)

1/1400

1/1400

Coolant pump motor (hp/rpm)

0.15/2700

0.15/2700

Weight and Dimensions

Net weight of machine including elec. Motors (approx.) (kg)


1250               1500


2000      2250     2500             3000           3100        3225

Packing case dimensions
Length (mm) 1825               2400

1830     2090      2590             3100             3200        3600

Width (mm)

1000

    1320

Height (mm)

1275

158O      1580     1660               1660           1660        1660

Internal Grinding Attachment
Spindle diameter (mm)

60

60

Max. quill length (mm)

70

70

Max. quill diameter (mm)

18

18

Min. & Max. diameter of hole grinding (mm)


16 to 60


16 to 60

Min. & Max. diameter of grinding wheel (mm)


15 to 40


15 to 40

Spindle quill speed (rpm)


18000


18000

     
     




























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Universal Broing Head

we are offering Universal Boring Heads
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Parallel Hand Reamers

  • Parallel Hand Reamers
  • Long Fluted Machine Reamers
  • Parallel Machine Reamers
  • Machine Jig Reamers
  • Chucking Reamers With Parallel Shank
  • Chucking Reamers With Taper Shank
  • Shell Reamers
  • Shell Core Drills
  • Shell Drills
  • Parallel Shank Socket Hand Reamers
  • Taper Shanker Socket Reamers
  • Hand Taper Pin Reamers
  • Machine Taper Pin Reamers
  • Machine Bridge Reamers
  • Counter Bores With Taper Shank
  • Counter With Parallel Shank
  • Centre Reamers
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Hand Taps And Short Machine Taps

  • Hand Taps and Short Machine Taps (Metric Coarse Pitch)
  • Hand Taps and Short Machine Taps (Metric Fine Pitch)
  • Hand Taps-B.S.W Form
  • Hand Taps-B.S.F Form
  • Hand Taps-U.N.C Form
  • Hand Taps-U.N.F Form
  • Hand Taps-BSCY Form
  • Hand Taps-BS Conduit Form
  • Hand Taps-BSP (Taper) Form RC Series
  • Long Shank Machine Taps (Metric Coarse Pitch Threads)
  • Long Shank Machine Taps (Metric Fine Pitch Threads)
  • Nut Taps- Metric Coarse Pitch Threads
  • Nut Taps-BSW Form
  • Nut Taps-BSF Form
  • Nut Taps-UNC Form
  • Nut Taps-UNF Form
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Shell End Mills

  • Shell End Mills
  • Hollow Mills
  • Taper Shank End Mills-Standard Series
  • Taper Shank End Mills-Long Series
  • Parallel Shank End Mills
  • Screwed Shank End Mills-Short Series(Metric Sizes)
  • Screwed Shank End Mills-Long Series(Metric Sizes)
  • Screwed Shank End Mills-Long Series(Inch Sizes)
  • Roughing Shell End Mills
  • Roughing Taper Shank End Mills
  • Roughing Parallel Shank End Mills
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Cylindrical Milling Cutters

  • Cylindrical Milling Cutters
  • High Power Cylindrical Cutters
  • Helical Cylindrical Cutters
  • Side & Face Cutters
  • Stagerred Tooth Side & Face Cutters
  • Slotting Cutters
  • Metal Slitting Saws
  • Keyway Milling Cutters
  • 50 Degree Shell End Single Angle Milling Cutters
  • Single Angle Cutters
  • Double Angle Cutters
  • Equal Angle Cutters
  • Convex Cutters
  • Concave Cutters
  • Single Corner Rounding Cutters
  • Double Corner Rounding Cutters
  • Rotary Form Relieved Involute Gear Cutters
  • Face Cutters
  • Taper Shank Slot Milling Cutters
  • Parallel Shank Slot Milling Cutters
  • Woodruft Key Slot Milling Cutters
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HSS Cutting Drills

  • Parallel Shank Twist Drills- Jobber Series
  • Parallel Shank Twist Drills- Stub Series
  • Parallel Shank Twist Drills- Long Series
  • Parallel Shank Twist Drills- Extra Long Series
  • Taper Shank Twist Drills
  • Taper Shank Twist Drills- Long Series
  • Taper Shank Twist Drills- Extra Long Series
  • Taper Shank Core Drills
  • Centre Drills
  • Subland Drills
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Solid Carbide

Standard

DIN
Long
Short / Double End
High Performance
Miniature
Straight Flute
Multiple Flute
Sets
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Bi-metal Bandsaw Blades

Bi-Metal Bandsaw Blades made of cobalt alloyed HSS-M42-, suitable for all kind of steels, also for high alloyed ones and for steels difficult to cut with a tension force of up to 1.400 N/mm2.

The high content in the HSS-tooth tips permits the teeth to be fully hardened up to 67 - 69 H Rc, this leads to a higher resistance against heat and wear and at the same time to an impressive performance.

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Bed Type Milling Centers Machines

TR Model

X Axis: 2500 - 3500 mm
Y Axis: 1400 mm
Z Axis: 1200 mm
Automatic indexing head: 28kw

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Fixed Bed Moving Column Milling Centers

SL Model

X Axis: 2500 8500 mm
Y Axis: 1000 - 1600 mm
Z Axis: 1000 mm
Automatic indexing head: 28kw

SP Model
X Axis: 3500 - 10500 mmY Axis: 1600 - 2000 mmZ Axis: 1200 mmAutomatic indexing head: 28kw

SM Model
X Axis: 3250 - 10250 mmY Axis: 1600 - 2400 mmZ Axis: 1250 - 1500 mmAutomatic indexing head: 30/37kw

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Floor Type Milling Machine

FS Model

Axis: 4000 - 20000 mm
Y Axis: 2000 - 2800 mm
Z Axis: 1250 - 1500 mm
Automatic indexing head 30/37kw

FR Model

X Axis: 4000 - 20000 mm
Y Axis: 3200 - 3600 mm
Z Axis: 1250 - 1500 mm
Automatic indexing head 37Kw

FP Model


X Axis: 4000 - 10000 mmY Axis: 1600 - 2000 mmZ Axis: 1200 mmAutomatic indexing head: 28kw

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Angle Head

We are offering angle head.
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Adjustable Angle Heads - Type 882

It is often necessary to drill or machine parts at an angle of 27 30. We offer adjustable angle heads for this purpose.

All types feature a stable steel housing, preloaded spindle bearings; lubrication; hardened and lapped spiral bevel gears, transmission ratio 1:1, fixed direction of rotation; housing rotatable by 360 in the drive axis and with 2 x 90 horizontal swing; rotational and geometrical precision.

We are naturally also prepared to adapt these heads to your machines and requirements.

Type

 

882-163

 

882-253

 

882-403

 

882-501

Transmission ratio

 

1:1

 

1:1

 

1:1

 

1:1

Direction of rotation

 

constant

 

constant

 

constant

 

constant

Drive axis rotation

 

360°

 

360°

 

360°

 

360°

Horizontal axis swing

 

2x90°

 

2x90°

 

2x90°

 

2x90°

Max kW power consumption at

 

7.5

 

14

 

18

 

26

RPM

 

2 500

 

2 500

 

2 000

 

2 000

Max kW power consumption at

 

9.3

 

17

 

22.5

 

45

RPM

 

3 000

 

3 000

 

2 500

 

2 500

Max. speed at 20% DF

 

5 000

 

5 000

 

4 500

 

4 500

Constant running speed at 80% DF

 

4 000

 

4 000

 

3 600

 

2 000

Tool adapter

 

collet

 

collet

 

inside taper

 

inside taper

Size

 

Æ 2-16

 

Æ 2-25

 

SK 40

 

SK 50

Weight kg

 

12

 

25

 

approx. 50

 

approx. 29

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Microset Tool Presetting Machines

We are offering microset tool presetting machines.
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Spindle Tooling

We are offering spindle tooling.
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Integral Taper Bars

AVAILABLE IN THE FOLLOWING SHANKS
BT 40/50 (MAS 403-1975)
40/50 Din 69871
40/50 CAT Metric/ANSI
ISO 60/50/40 NMTB
Morse Taper 2/3/4/5/6
40/50 Flash Change Metric/Imperial
Boring Ranges 13.5mm - 244
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STRAIGHT SHANKS

STRAIGHT SHANKS

PARALLEL SHANK
RANGE
12mm 12.7 - 19.8mm
16mm 19 - 27.7mm
20mm 23 - 30.1mm
25mm 12.7 - 100.6mm
32mm 15.8 - 100.6mm
40mm 28.5 - 100.6mm
Par Bars (2 Tool Bars 1-ANG, 1 SQU Mount) IMP Shanks from 1/2" - 3 1/4"to cut ranges 17/32" - 8.9/16"
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CUSTOM DESIGNED TOOLING

With the metal cutting manufacturing industry continually striving for greater levels of productivity, the considerable experience and expertise of Microbore's Engineering Design is available to customers having non-standard tooling requirements. Special tooling configurations are designed on the Company's state-of-the-art CAD system and manufatured to the exacting requirements of specific customer applications. In particular, Microbore's cluster tooling designs increase productivity by combining several machining operations to achieve precise limits when critical surfaces of the workpeice are machined in a single pass.

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Short Hole Drills

The Microbore Indexable Short Hole Drill ranges offer a wide selection of high speed/high feed drills that will produce a hole from solid prior to finish boring. The whole range will machine to depths of of 3X diameter with through coolant for chip removal and long insert life. All drills throughout the range offer the following qualities:

Unique geometry for accelerated swarf evacuationComposite shank for lathes and rotary tool holdersSelf centering drilling, even on uneven surfacesLow axial and balanced radial cutting forcesQuick and simple insert changingSpecial drills made to customer specification

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Boring Bars

We are offering boring bars.
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BORING BARS And BORING RINGS

A Comprehensive range of standard boring bars & boring rings, with sizes and shanks to suit the vast majority of milling machine, boring machine and machining centre applications, is available to complement the MICROBORE fine boring cartridges and units.

Features

Rigid, stable constructionStandard boring range 12mm to 465mmInterchangeable boring rings for use with common adaptorsTwo-tool boring bars for combining boring and facing operations or rough and finish boringSpecial multi-tool boring bars are

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Spindle Speed Increasers

Types 822-826

In contrast to the previous range, types822-826are designed for extremely high speeds. Smaller spindle bearings enable much higher speeds to be achieved. These spindle speed increasers retain, however, the advantages of hardened gear wheels and zero maintenance.

Types 813-819

Typ

 

 

813

 

814

 

815

 

816-332

 

816-402

 

819

Collet range

Ø

 

1-8/1-10

 

2-16

 

2-25

 

6-32

 

ISA 30

 

ISA 50

Speed increase 

i

 

1:5

 

1:6

 

1:4

 

1:4

 

1:4

 

1:4

Max. speed

rpm

 

20 000

 

15 000

 

10 000

 

9 000

 

9 000

 

5 000

Power consumption

KW

 

7,3

 

8,0

 

7,5

 

18

 

18

 

50

Housing diameter

 

 

88

 

120

 

148

 

200

 

200

 

330

Available tapers

SK

 

30/40/50

 

40/45/50

 

40/50/60

 

50/60

 

50/60

 

50/60

 

ypes 822-826

 

Typ

 

 

822

 

823

 

824

 

825

 

826

Collet range

Ø

 

1-8

 

1-8/1-10

 

2-16

 

2_25

 

6-32

 
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