Orbital Systems (Bombay) Pvt. Ltd.

Satpur, Nashik, Maharashtra

We have a complete range of Riveting machine from Orbital Riveting to Radial Riveting and now Servo Riveting.
For multiple riveting operations to take place simultaneously, Dual Head Riveting is one of the solution.

• To reduce cycle time and to increase productivity, Dual head riveting is a solution when the two riveting operations are opposite to each other.
• It is recommended for applications like Chain riveting, Door Hinges riveting, Ladder Riveting, etc, .

We have a complete range of Riveting machine from Orbital Riveting to Radial Riveting and now Servo Riveting.
For multiple riveting operations to take place simultaneously, Multi-Point, Multi-Spindle, Dual Head, Triple Head and CNC Riveting Machine are the solutions.
Multi-Point Riveting Machine :

• Applications where two or more riveting operation is taking place simultaneously in the same plane. 
• Minimum centre distance between 2 rivets should be 12mm.
• Maximum distance between rivets should be less tha 55mm.
• Improves efficiency by decreasing the cycle time to half and more with our customized designs.
• Increases Productivity.
• It is highly used for applications like MCB Riveting.

We have a complete range of Riveting machine from Orbital Riveting to Radial Riveting and now Servo Riveting.
For multiple riveting operations to take place simultaneously, Multi-Point, Multi-Spindle, Dual Head, Triple Head and CNC Riveting Machine are the solutions.
Multi-Spindle Riveting Machine :

• Applications where two or more riveting operation is taking place simultaneously in the same plane. 
• Minimum centre distance between 2 rivets should be 55mm.
• Maximum distance between rivets should be less than 200mm.
• Improves efficiency by decreasing the cycle time to half and more with our customized designs.
• Increases Productivity.

We have a complete range of Riveting machine from Orbital Riveting to Radial Riveting and now Servo Riveting.
For multiple riveting operations to take place simultaneously, Dual Head Riveting is one of the solution.

• To reduce cycle time and to increase productivity, Dual head riveting is a solution when the two riveting operations are opposite to each other.
• It is recommended for applications like Chain riveting, Door Hinges riveting, Ladder Riveting, etc, .

We have a complete range of Riveting machine from Orbital Riveting to Radial Riveting and now Servo Riveting.
For multiple riveting operations to take place simultaneously, Multi-Point, Multi-Spindle, Dual Head, Triple Head and CNC Riveting Machine are the solutions.
Triple Head Riveting Machine:

• To reduce cycle time and to increase productivity, Triplel head riveting is a solution when the two riveting operations are opposite to each other and the third is at right angle to the two opposite rivets.

Complete range of Roll Forming Machines with Static Rollers to Articulating Rollers and Pneumatic to Hydraulic which can deliver up to 5 Ton Downward force.

Static Roll Forming Machine Head has 2 or more spinning Radius Rollers to apply a symmetrical downwards force for forming smooth curved formed surface around a cylindrical part.

Articulating Roll Forming Head makes a 360 deg contact from the side to create a consistent formed surface.

Servo Roll Forming process, very precisely the downward movement is controlled which otherwise requires a manual adjustment of a mechanical stop. 
Provision to apply force at the centre to clamp the assembly parts during the Roll Forming process is available in 3 different options:

• Small force with the Head itself
• Force upto 2T with Pneumatic Cylinder
• Higher force with Hydraulic Cylinder

Complete range of Roll Forming Machines - Pneumatic to Hydraulic which can deliver up to 5 Ton Downward force.

Static Roll Forming Machine Head has 2 or more spinning Radius Rollers to apply a symmetrical downwards force for forming smooth curved formed surface around a cylindrical part.

Servo Roll Forming process, very precisely the downward movement is controlled which otherwise requires a manual adjustment of a mechanical stop. 
Provision to apply force at the centre to clamp the assembly parts during the Roll Forming process is available in 3 different options:

• Small force with the Head itself
• Force upto 2T with Pneumatic Cylinder
• Higher force with Hydraulic Cylinder

Complete range of Roll Forming Machines with Static Rollers to Articulating Rollers and Pneumatic to Hydraulic which can deliver up to 5 Ton Downward force.

Static Roll Forming Machine Head has 2 or more spinning Radius Rollers to apply a symmetrical downwards force for forming smooth curved formed surface around a cylindrical part.

Articulating Roll Forming Head makes a 360 deg contact from the side to create a consistent formed surface.

Servo Roll Forming process, very precisely the downward movement is controlled which otherwise requires a manual adjustment of a mechanical stop. 
Provision to apply force at the centre to clamp the assembly parts during the Roll Forming process is available in 3 different options:

• Small force with the Head itself
• Force upto 2T with Pneumatic Cylinder
• Higher force with Hydraulic Cylinder

Feature

• Pneumatically driven, tooled to automatically feed one rivet per cycle.
• Suitable for Tubular or Semi-Tubular rivets.
• High production capacity since the rivets are fed automatically.
• Reduces operator fatigue.

Feature

• Pneumatically driven, tooled to automatically feed one rivet per cycle.
• Suitable for Tubular or Semi-Tubular rivets.
• High production capacity since the rivets are fed automatically.
• Reduces operator fatigue.

Orbital is a leading manufacturer of Riveting Machines in India for over 40 years and provides complete solutions to Riveting Applications in India.

Portable Riveting Guns for high Tonnage capacity available with:

• Different models from 30 Ton to 60 Ton
• Different shut heights and throats available
• High Speed, Low Noise, Easy to use, Portable & Highly Efficient.
• Complete solution with Rigid Portable Riveting Head, High Pressure Hydraulic Power Pack, High Pressure Hose, Spring Balancer & PLC Panel.
• Provide complete solution with fixtures.
• Swivel type and Fixed type hanging arrangements

Orbital is a leading manufacturer of Riveting Machines in India for over 40 years and provides complete solutions to Riveting Applications in India.

Portable Riveting Guns for high Tonnage capacity available with:

• Different models from 30 Ton to 60 Ton
• Different shut heights and throats available
• High Speed, Low Noise, Easy to use, Portable & Highly Efficient.
• Complete solution with Rigid Portable Riveting Head, High Pressure Hydraulic Power Pack, High Pressure Hose, Spring Balancer & PLC Panel.
• Provide complete solution with fixtures.
• Swivel type and Fixed type hanging arrangements

Orbital is a pioneer in riveting machine for Indian Industries. We provide Process Monitoring feature to control the quality of the Riveting process

• For Pneumatic and Hudraulic Riveting machine, provision for a Load Cell built-in the Powerhead for correct force measurement.
• Servo Riveting has built-in Process Monitoring feature without any extra hardware.

Process Monitoring Riveting Machine allows the user to control the riveting process according to the quality requirements critical for the application.

• Quantitatively tracks the quality of the riveting process.
• All process data is automatically evaluated & stored.
• Proof of process capability & reliability.
• Less rejection & rework costs.

Feature

• Impact riveting machines come with precise stroke adjustment with dial.
• We also provide tooled up presses with stroke, force measurement, guarding.
• All our Riveting machines are equipped with a controller having a PLC & HMI to display stroke counter, machine errors, warning for tool life, password protection for settings, etc.

Feature

Servo Riveting Machines are for precisely accurate and controlled riveting operation.
Servo Riveting are available with Spin Tool Holder, with Radial Tool Holder or Roll Forming Head.
Advantages of Servo Riveting Machine :

• Completely electric servo riveting head - no compressed air or Hydraulic oil. required. 
• Precise Control of process parameter.
• Built in Process Monitoring without external hardware.
• Stroke control using HMI.
• Multiple programmable strokes possible as per variant. 
• Cycle time optimization with high speed approach and slow riveting. 
• Detect correct length of rivet before riveting.
• Detect force applied during riveting from servo feedback.
• Detect stroke taken by machine from servo feedback to avoid incomplete riveting.
• Safety brake is included as standard.
• High energy efficient.
• Fast approach, controlled pressing.Time optimization, increasing productivity.
• Negligible Maintenance.
• Long Life.

We are leading manufacturers of Riveting Machine in india for over 40 years. We have a complete range of Riveting machine from Orbital Riveting to Radial Riveting and now Servo Riveting.
Pneumatic Riveting Machine is avaiable in both Orbital Riveting and Radial Riveting process.

• Pneumatic Riveting Machine is suitable for diameter up to 12mm MS rivets.
• Compressed Air pressure required is 2 - 6 Bar.
• Machine can rivet from freely swiveling joints to clamped, torque resisting joints.
• Accessories available are : Multi-Point, Multi-Spindle, Pressure Pad & Roll Forming Head
• Innovative process monitoring feature available with a built in load cell in the powerhead.
• Low maintenance & reliable
• Experienced service back up
• Rigid & Robust construction withstanding heavy abuse

We are leading manufacturers of Riveting Machine in india for over 40 years. We manufacture Riveting Machine for all applications in automobile, electrical segments, home applicances, luggage, furniture, etc available in standard portfolio. We have a complete range of Riveting machine from Orbital Riveting to Radial Riveting and now Servo Riveting. • Over 12, 000 installations across the world• Market leader in India• Low maintenance & reliable• Experienced service back up• Rigid & Robust construction withstanding heavy abuse• Innovative process monitoring feature available with a built in load cell in the powerhead.

Servo Riveting Machines are for precisely accurate and controlled riveting operation.

• Completely electric servo riveting head. 
• Precise Control of process parameter.
• Built in Process Monitoring without external hardware.
• Stroke control using HMI.
• Multiple programmable strokes possible as per variant. 
• Cycle time optimization with high speed approach and slow riveting. 
• Detect correct length of rivet before riveting.
• Detect force applied during riveting from servo feedback.
• Detect stroke taken by machine from servo feedback to avoid incomplete riveting.
• Safety brake is included as standard.
• High energy efficient.
• Fast approach, controlled pressing.Time optimization, increasing productivity.
• Negligible Maintenance.
• Long Life.

In Radial Riveting process the tool contact with the rivet is a point contact which generates a rose petal path, as a result a gentle deformation with excellent surface structure is achieved with the least possible force.

• Radial Riveting Machine is suitable for diameter up to 16mm MS rivets.
• Low tranverse forces allow simple fixturing without the need for rigid clamping
• Minimum friction and little heat development results in excellent finish since the tool itself does not rotate.
• Recommended for hard rivet materials, as the deformation of the material is a bit softer, thus reducing the risk of cracks.
• Machine can rivet from freely swiveling joints to clamped, torque resisting joints.
• Accessories available are : Pressure Pad 
• Innovative process monitoring feature available with a built in load cell in the powerhead.
• Low maintenance & reliable
• Experienced service back up
• Rigid & Robust construction withstanding heavy abuse