Post Buy Requirement

Other Products / Services

We offer the best product range of Cold Storage Installation, INSULATION OF REFRIGERATED VANS and COLD ROOM FLOORING.

Polyurethane Sandwich Panel

  • • Width - Up to 1.2mtr
  • • Density - 40 kg/m3
  • • Length - Up to 6mtr
These sandwich panels are design for a fast and easy assembly. OPIPL Sandwich Panel comprises of two steel skin (Pre-painted Galvanized Iron Sheet PPGI) that are bonded with high pressure injected polyurethane foam with tongue and groove joint system complete with cam-locking mechanism.
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Cold Storage Installation

The panels should be stored in the area where they are not susceptible to damage. Panels are to be stored at leveled surface. When stored in open places without shed, provide spacers at regular intervals and place panels above that. Cover the stack panels with tarpaulin to avoid sunlight.

WALL PANEL INSTALLATION:

On the leveled floor, fix the C channel on the floor. Place the panels on the fixed channel as per their specified location. Note while placing the panels that the notches are at the top to place the ceiling panels. Tighten the cam locks between the panels which are placed through the length of panel. The lock and pin are located inside the PUF panels. An 8mm Allen key is required to tighten the cam lock. The cam lock must first be set by inserting the Allen key into the cam lock hole which is pre-drilled and turning anti clockwise until the resistance is felt. Now the two panels can be locked together by butting and turning the Allen key in clockwise direction until the two panels are securely drawn and locked. Cut outs for doors and windows or for any other purpose can be made on site. The bare exposed part can be covered using C channel Flashing.

FLOOR INSULATION:

A vapor barrier is laid over the reinforced concrete floor slab. Joints in the vapor barrier should be sealed as the barrier also acts as the vapor control layer. Puf slabs should be laid tightly-butt jointed or stagger joints should be made for multi layer insulation as per required thickness. The reinforced concrete finished slab can then be placed on the top.

CEILING PANEL INSTALLATION:

As per the installation drawing, place the ceiling panels in position on the notch of the wall panels. Place the adjoining panels and align the panels. Ensure proper locking. If the panels are not leveled at the top, the ceiling panels will not butt properly and gaps will result. The level must be corrected immediately. In case of large storage areas, the ceiling panels have to be supported by the frame. The ceiling support system will vary from project to project.

BEAM AND COLUMN INSULATION:

There are two methods of insulation of beams and columns:

Conventional Method: In this method puf sheets of desired thickness are applied on the beams and the columns and G.I. cladding is later done over the applied sheets.

Applying sandwich panels (Modern Method): We provide cut size puf insulated panels with one side G.I. sheet and other side paper which is made as per the dimensions of the beam or the column. These panels can directly be erected to get joint free insulation within no time.

After the completion, at the internal and external corners L channels must be riveted to seal the gaps. The pop rivets should be riveted at appropriate distance. Silicon sealant application must be done properly to cover any possible gaps.

In case on low temperatures to be maintained, we provide special flashings through which polyurethane foam is injected to seal up all the gaps left between the joints like flooring to wall, corners, wall to ceiling to avoid any chance for the transfer of temperature due to which losses occur. It is also helpful to avoid heat bridges.

"WE FOLLOW IS:12436-1988 FOR PREFORMED RIGID POLYURETHANE (PUR) AND POLYISOCYANURATE (PIR) FOAMS FOR THERMAL INSULATION."

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Banana Ripening Chambers

  • Length 6mtr.
  • Width 1.2mtr
  • Thickness 25mm to 150mm.
We are one of the well known manufacturers and suppliers of high quality Banana Ripening Chambers in the market. We offer a complete range of Ripening Chambers for mangos, bananas and various fruits. Our ripening chambers are available with integrated cold storages. User can easily control the humidity and temperature of the chamber depending upon the nature of the fruit.
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Puf Pipe Section

  • Finishing Non Polished, Polished
  • Color Black, Dark Brown, Grey, White
  • Application Constructional
  • Grade AISI, ASTM, BS, DIN
  • Thickness 25mm And Above
  • Features Void free insulation, Durable, Water and moisture resistant, Dimensionally stable, Fire resistant
  • Pipe Size ¼” To 24”
  • Length 1000mm
  • Density 36kg/M3 And Above.
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Polyurethane Foam

  • Country of Origin India
  • Material Polyurethane Foam

The insulation of tank is done to preserve the temperature inside the tank. The tanks can be vertical or horizontal, fixed or mounted on vehicles for transportation. The ends can be parabolic dish or flat as per requirement. CO2 (carbon dioxide) tank insulation or NH3 (ammonia) tank insulation is done on a very large scale. These tanks can be of irregular shape. For void free insulation and to avoid sweating over the surfaces proper insulation is required. Proper temperature can be maintained with minimum heat loss through proper insulation. Insulation properties of polyurethane foam are much better than other insulating material hence it is preferred over other insulating materials. Cladding is done over the tanks using various surfaces such as

GI Pre coated

Aluminium

SS

FRP

Thickness of insulation varies as per the ambient temperature and the internal temperature of the tank to be maintained. The density of Polyurethane foam insulation is maintained around 40kg/m3. Higher densities are also achieved as per the requirement of the customer. PIR can also be used as an insulating material. Dual insulation can also be done as per requirement of customer.

Advantages with in-situ foaming in tanks:

The risk for voids in the insulation is eliminated by the spray methodNo joints in the foamHomogeneous insulationIncreased insulation efficiencyIncreased tightnessNon-corrosive and watertight claddingComplete bonding to all surfacesNo penetration or space for accumulation of moistureExcellent corrosion protectionGood fire fighting propertiesEasy to Insulate Uneven Surfaces, Corners, Supports and Odd Geometrical Shapes

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PIPE LINE INSULATION

The insulation of pipeline is done to preserve the temperature inside the line. The insulated pipes can be vertical or horizontal stretched all over the plant carrying various liquids. For void free insulation and to avoid sweating over the surfaces proper insulation is required. Proper temperature can be maintained with minimum heat loss through proper insulation. Insulation properties of Polyurethane Foam are much better than other insulating material hence it is preferred over other insulating materials.

Cladding can be done over the pipeline using various surfaces such as

GI Pre coatedAluminiumSS

All cladding joints will be overlapped and arranged to shed water and expansions and contractions before being sealed with water proof sealant. Generally metal cladding is done on pipelines for durability of the insulation and general aesthetics. Where valves, flanges or other fittings are to be left exposed for operational reasons, the insulation will be butted up to these fittings and finished with preformed aluminum end caps fabricated onsite to suit the pipe diameter and insulation thickness. Thickness of insulation varies as per the ambient temperature and the internal temperature of the pipeline to be maintained. The curves and the bends all over the pipeline can be filled together such that no voids are left.

The density of Polyurethane foam insulation is maintained around 40kg/m3.

Higher densities are also achieved as per the requirement of the customer.

PIR can also be used as an insulating material.

Dual insulation can also be done as per requirement of the customer.

Advantages with In-situ foaming in Pipe lines

The risk for voids in the insulation is eliminated by the spray method. No joints in the foam. Homogeneous insulation. Increased insulation efficiency. Increased tightness. Non-corrosive and watertight cladding. Complete bonding to all surfaces. No penetration or space for accumulation of moisture. Excellent corrosion protection. Good fire fighting properties. Easy to Insulate Uneven Surfaces, Corners, Supports and Odd Geometrical Shapes.

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PHARMA VESSEL INSULATION

The insulation of pharmaceutical vessels is done to preserve the temperature inside the vessels. These vessels are of irregular shape. For void free insulation and to avoid sweating over the surfaces proper insulation is required. Insulation properties of polyurethane foam are much better than other insulating material hence it is preferred over other insulating materials. Cladding is done over the vessels using various surfaces such as

GI Pre coatedAluminiumSS

Thickness of insulation varies as per the ambient temperature and the internal temperature of the vessel to be maintained.The density of Polyurethane foam insulation is maintained around 40kg/m3. Higher densities are also achieved as per the requirement of the customer. PIR can also be used as an insulating material. Dual insulation can also be done as per requirement of customer.

Advantages with in-situ foaming system::

The risk for voids in the insulation is eliminated by the spray methodNo joints in the foamHomogeneous insulationIncreased insulation efficiency Increased tightnessNone-corrosive and watertight claddingComplete bonding to all surfacesNo penetration or space for accumulation of moistureExcellent corrosion protectionGood fire fighting propertiesEasy to Insulate Uneven Surfaces, Corners, Supports and Odd Geometrical Shapes

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PUF DOORS GLASS, SEE THROUGH GLASS

Clean Room Doors offered comes in quality G.I. OR Stainless Steel construction finish and provides for durable, long lasting usage support. These clean room doors also come with drop bottom seal as well as special hinge design so as to avoid accumulation of dust. Some of its features include Aluminum door frame finish, G.I. or S.S. door leaf, superior PUF insulation material support, lock with handle, flush type sealed door options, allows for air tight fully flush connection between wall panel, door frame and door leaf, offers superior chemical and corrosion resistance among others. Rigid PUF insulation of 40 kg/m3 density is injected from high-pressure foaming machines for uniform density throughout the door. The doors are durable, reliable, safe and economical.

CLEAN ROOM DOOR SPECIFICATIONS:

SINGLE LEAF AND DOUBLE LEAF.

STANDARD SIZE FOR SINGLE LEAF DOOR IS 900MM*2100MMMAXIMUM WIDTH OF SINGLE LEAF DOOR CAN BE MANUFACTURED UPTO 1200MM AS PER CUSTOMER`S REQUIREMENT. DOUBLE LEAF DOORS CAN BE MANUFACTURED IN COMBINATIONS AS PER CUSTOMER`S REQUIREMENT.COLOR COATING CAN BE DONE IN STANDARD SHADES WITH GUARD FILM.

TECHNICAL SPECIFICATIONS:

STANDARD DOOR LEAF THICKNESS 41MMSTANDARD DOOR LEAF METAL THICKNESS 0.8MMSTANDARD DOOR FRAME ALUMINIUM/G.I. THICKNESS- 0.8MMSTANDARD DOOR FRAME THICKNESS - 63MMInfill: Rigid Polyurethane Foam Of Density 40Kg/M36-STANDARD DOOR ACESSORIES: VIEW GLASS, HINGES, DOOR CLOSER, DOOR HANDLE, DOOR LOCK.DROP SEAL / PANIC BAR (IF REQUIRED)

NOTE: DOOR LEAF THICHNESS AND DOOR FRAME THICKNESS CAN BE CUSTOMISED

SALIENT FEATURES OF OUR CLEAN ROOM DOORS

* Non-porous surface

* Good stability towards water-vapor

* High scratch and impact resistance

* High chemical resistance

* Antistatic

* Maintenance free

* Maintenance free, Maintains leak proof atmosphere

SEE THROUGH GLASS WINDOWS

All window units for the modular clean room system are double glazed, and fit flush with both surfaces of the wall panel system. Each unit is constructed of two panels of 5+5 mm Tempered glass with Double glazed flush view panels. These two panels sit within a structured framework and air fills the space between the two panels. These easy-clean windows add visibility and transparency to modular clean rooms. We provide single-pane or double-paned see through glass to meet your needs. It is completely silicone sealed, and includes a micro-perforation profile with an integral silica gel moisture absorption system, designed to eliminate fogging. Right angled corners add to the strength of the clean room window unit and enhance their appearance. OVERALL DOUBLE SIDED GLASS THICKNESS CAN BE AVALIABLE IN 50MM, 60MM, 80MM, 100MM. Single-paned toughened glass of thickness 5MM onwards also can be provided as per customer`s requirement.

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PUF INSULATED SANDWICH PANELs

Prefabricated sandwich panel with polyurethane insulation is the best solution for wall and ceiling partitions and cold rooms. Formed in place with fire retardant polyurethane using high pressure, CFC-free and use of HCFC 141B technology which results in a superior insulation and construction material. These sandwich panels are design for a fast and easy assembly. OPIPL Sandwich Panel comprises of two steel skin (Pre-painted Galvanized Iron Sheet PPGI) that are bonded with high pressure injected polyurethane foam with tongue and groove joint system complete with cam-locking mechanism. Our slim insulated partitions enable you to divide your interior space into cool and normal temperature zones. With a desired thickness of insulating Polyurethane foam inside, our partitions can be used in any office and provide a visually appealing interior look and reduce your energy consumption at the same time.

These give us the following advantages

Thin walls, Fast installationPartitions or Rooms can be dismantled and reinstalled.Outstanding load bearing capacity, High impact resistance. Hygienic, OdorlessLong life and durableResistant to most oils, chemicals and solventsFire resistantMinimizes electric consumption for maintaining desired temperatures

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INSULATION OF REFRIGERATED VANS

The insulation of refrigerated vans is done to preserve the temperature inside the vans. These insulated vans are generally used for transportation of various food items such as Ice Creams, Dairy products, Meat etc. These vehicles can be of any size and shape. For void free insulation and to avoid sweating over the surfaces proper insulation is required. Proper temperature can be maintained with minimum heat loss through proper insulation.

Insulation properties of Polyurethane Foam are much better than other insulating material hence it is preferred over other insulating materials.

Thickness of insulation varies as per the ambient temperature and the internal temperature of the tank to be maintained.

The density of Polyurethane foam insulation is maintained around 40kg/m3. Higher densities are also achieved as per the requirement of the customer.

PIR can also be used as an insulating material.

Dual insulation can also be done as per requirement of customer.

ADVANTAGES WITH IN-SITU FOAMING IN REFRIGERATED VEHICLES:

The risk for voids in the insulation is eliminated by the spray method.No joints in the foam.Homogeneous insulation.Increased insulation efficiency.Increased tightness.Non-corrosive and watertight cladding.Complete bonding to all surfaces.No penetration or space for accumulation of moisture.Excellent corrosion protection.Good fire fighting properties.Easy to Insulate Uneven Surfaces, Corners, Supports and Odd Geometrical Shapes.

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COLD ROOM FLOORING

Polyurethane foam is used in cold storages to insulate the floor as it outperforms most other insulation materials in supporting the imposed load and maintaining insulation performance. With very good compressive strength, PUF insulated flooring provides adequate support to the slab by limiting its deflection. PUF slabs can safely be used at continuous operating temperature of minimum -50 degree Celsius without any adverse effect on its properties. In case of Walk In Cold Rooms, sandwich panels comprising of one side Marine Ply and other side GI sheet that are bonded with high pressure injected polyurethane foam with tongue and groove joint system complete with cam-locking mechanism can be used so that the load is uniformly distributed and insulation material i.e. PUF is protected against any impact. For large refrigerated ware houses, a concrete reinforcement is required over PUF Slabs or Bituminised PUF Sheets with tongue and groove for additional strength. In case of very low operating temperatures more than one layer of puf slabs can be used to avoid losses.

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PUF INSULATED ROOFING PANEL

  • FEATURES Aesthetically beautiful, Long life, Maintenance free, Light weight and extremely easy to install.
  • Upper Skin 0.5mm Corrougated Roofing Sheet
  • Lower Skin 0.5mm Ppgi Sheet With Guard Film
  • Width 1000mm
  • Panel Thickness 30mm Onwards
  • Upper Skin Colours Brick Red, Blue, White, Green, Ivory
  • APPLICATIONS HOMES, FARM HOUSES, INDUSTRIAL SHEDS, FACTORIES, WAREHOUSES, POULTRY SHEDS, TERECCES, etc
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HIGH DENSITY PUF BLOCKS

The high-density rigid cellular polyurethane block are designed to support structural loads while insulating buildings. Cellular polyurethane is a natural insulator, and formulated in these high-density blocks, it provides the strength to support large compressive loads with little deflection. At the same time, it offers economical, code-required continuous insulation that reduces loads on cooling equipment for lower energy costs.A wide range of compressive strengths satisfies industrial and cold-storage thermal construction applications.This series extends the building insulation envelope from the roof to the foundation below ground. Even at the high densities required for support of column-bearing loads and precast/tilt-up wall panels, these blocks will provide thermal insulation value superior to lightweight concrete, treated wood blocks, and other traditional materials. They are commonly used as thermal isolation load-bearing blocks in concrete footings within refrigerated warehouse structures. As insulated structural support for roof equipment, roof perimeter fall protection and chiller tanks, they minimize both thermal transfer and condensation.These blocks are delivered to contractors ready to use. They arrive at the jobsite cut-to-size, predrilled with anchor-bolt holes, and marked for fast and easy placement. This eliminates waiting for cutting or drilling before moving onto the next construction step, saving precious time.

PRODUCT DETAILS

Block Thickness - 25mm And Above.Length & Width - As Per RequirementDensity - 100Kg/M3 To 500Kg/M3

NOTE: SHAPES AND SIZES AS PER CUSTOMER REQUIREMENTS CAN BE MANUFACTURED.

ADVANTAGES

Short-circuits energy transfer to earth at foundationHigh compressive strength supports roof-column loadsCreep resistant resists distortion under load over timeLocks out moisture closed-cell material does not absorb waterWill not rot or dissolve in sub grade applicationsDoes not promote steel corrosionDoes not attract or support insects or verminDoes not release chemical compounds into surrounding soilCompatible with grouts, adhesives and concreteNo lost time products arrive at the site ready to use

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Puf Pipe Support

  • Thickness 25mm and above.
  • Pipe Size 1/4' to Above
  • Length 25mm and above
  • Density 100kg/m3 to 500kg/m3
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Insulated Roofing Panels

The process of applying insulation material is comparatively easy as most of the housing roof as well as industrial ceilings have some access for caring insulation work. Apart from temperature or thermal insulation and upholding your premises or industry in better climate condition in higher temperature, low cost is another advantage why the popularity of roof insulation is increasing.
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Refrigerated Trucks

  • • Length – Up to 6mtr.
  • • Thickness- 25mm to 150mm.
  • Density – 40kg/m3
The internal lining has been created by bonding a layer of insulating foam to a layer of high specification plywood and then adding a layer of fiberglass. This gives a strong inner surface, being easy to clean; it is also extremely durable and therefore can still look good for many years. So that our insulated conversions can withstand the constant loading and unloading process involved in daily distribution operations, we have developed a very strong insulated floor, with special insulated wheel boxes which are able to reduce the ingress of heat. OPI can be relied upon to insulate and refrigerate your van so you can transport your goods in a safe and true temperature-controlled environmen
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Polyurethane Foam PUF Panels

  • • Thickness – 2”, 3”, 4”, 5”
  • • Density- 40kg/M3 And Above
  • • Temperature Range - -40 Deg To +100 Deg
This PU Foam is non-abrasive and can be machined with standard high-speed steel (HSS) cutting tools. It can also be cut cleanly with water jets and traditional wood-carving tools. Our polyurethane foams are produced in a range of densities, allowing designers and engineers to best align physical properties with structural needs.ADVANTAGES: Grain-free materialClosed-cell polyurethane foam
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Refrigerated Van

  • • Length – Up to 6mtr.
  • • Width – Up to 1.2mtr
  • Density – 40kg/m3
. A wide range of other optional extras is also available to provide you with the correct fit out for your operational needs. Dual compartments and shelving for example, can be configured to suit your load requirements, including height adjustable, folding and removable options. Pallet slides, compartment divisions and PVC curtains are other key areas that we can tailor to suit your needs.
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Puf Insulated Panels

  • Width 1000mm
It can give you multiple benefits including applying it over the roof as well as under roof insulation. The process of applying insulation material is comparatively easy as most of the housing roof as well as industrial ceilings have some access for caring insulation work. Apart from temperature or thermal insulation and upholding your premises or industry in better climate condition in higher temperature, low cost is another advantage why the popularity of roof insulation is increasing. One can apply as much as insulation to make it thicker and more thermal barrier as there are very little difference on the overall cost. Apart from temperature conversation and heat resistance, roof insulation material also gives helping hand to your pocket. It also saves money because every bit of loss in temperature can result into to higher energy consumption and higher expense.
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Polyurethane Foam Sheets

Polyurethane foams are specially formulated to meet the physical property demands of FRP-composite boat builders. These polyurethane foams provide structural strength with moisture resistance, enabling boat designers to replace wood components with a top-quality, non-decaying product. This product is fully compatible with fibre glass-laminating production methods. This PU Foam is non-abrasive and can be machined with standard high-speed steel (HSS) cutting tools
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Puf Pipe Support

Polyurethane foam is one of the major components of pre-insulated pipe supports manufactured at OPIPL. Polyurethane is different from most plastic materials in that it can be tailored to meet various load requirements of varying applications. Old techniques of wooden pipe support for the erection of plant & pipe lines are now replaced by Puf Pipe Support. OPIPL offers a wide range of Puf Supports. Normally the density range of Puf Support is 100 kgm3 to 350 kgm3. But OPIPL also offers the density from 100 kgm3 to 500 kgm3 OPIPL offers the Puf Saddles as per requirement of clients in terms of design
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Rigid Polyurethane Foam Sheet

These polyurethane foams provide structural strength with moisture resistance, enabling boat designers to replace wood components with a top-quality, non-decaying product. This product is fully compatible with fibre glass-laminating production methods. This PU Foam is non-abrasive and can be machined with standard high-speed steel (HSS) cutting tools. It can also be cut cleanly with water jets and traditional wood-carving tools.
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Sandwich Puf Panel

Prefabricated sandwich panel with polyurethane insulation is the best solution for wall and ceiling partitions and cold rooms. Formed in place with fire retardant polyurethane using high pressure, CFC-free and use of HCFC 141B technology which results in a superior insulation and construction material. Thin walls, Fast installationPartitions or Rooms can be dismantled and reinstalled.Outstanding load bearing capacity, High impact resistance.
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Polyurethane Sheet

  • • Standard Size- 8 Ft X 4 Ft And 1 Mtr X ½ Mtr.
  • • Thickness – 2”, 3”, 4”, 5”
  • • Density- 40kg/M3 And Above
This product is fully compatible with fibre glass-laminating production methods. This PU Foam is non-abrasive and can be machined with standard high-speed steel (HSS) cutting tools. It can also be cut cleanly with water jets and traditional wood-carving tools. Our polyurethane foams are produced in a range of densities, allowing designers and engineers to best align physical properties with structural needsADVANTAGES Reduction in weight increases fuel efficiencyLabour work can be reduced as they are easy to machine and handle.
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Polyurethane Pipe

Polyurethane foam is one of the major components of pre-insulated pipe supports. Manufactured at Piping Technology & Products. Polyurethane is different from most plastic materials in that it can be tailored to meet various load requirements of varying applications.
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Pu Sheets

PU foam cored Pipe sections manufactured and available in standard sizes have excellent thermal insulation properties and make a valuable contribution towards reducing energy consumption in various industries. OPI PU foam cored Insulated pipe sections and Slabs are manufactured.
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List of Other Products by OMKAR PUF INSULATION PVT.LTD. from Navi Mumbai, Maharashtra.
Post Buy Requirement

Our Products

Leading Manufacturer, Supplier & Retailer of Cold Storage Installation, INSULATION OF REFRIGERATED VANS and COLD ROOM FLOORING.

Polyurethane Sandwich Panel

  • • Width - Up to 1.2mtr
  • • Density - 40 kg/m3
  • • Length - Up to 6mtr
These sandwich panels are design for a fast and easy assembly. OPIPL Sandwich Panel comprises of two steel skin (Pre-painted Galvanized Iron Sheet PPGI) that are bonded with high pressure injected polyurethane foam with tongue and groove joint system complete with cam-locking mechanism.
View Complete Details

Cold Storage Installation

The panels should be stored in the area where they are not susceptible to damage. Panels are to be stored at leveled surface. When stored in open places without shed, provide spacers at regular intervals and place panels above that. Cover the stack panels with tarpaulin to avoid sunlight.

WALL PANEL INSTALLATION:

On the leveled floor, fix the C channel on the floor. Place the panels on the fixed channel as per their specified location. Note while placing the panels that the notches are at the top to place the ceiling panels. Tighten the cam locks between the panels which are placed through the length of panel. The lock and pin are located inside the PUF panels. An 8mm Allen key is required to tighten the cam lock. The cam lock must first be set by inserting the Allen key into the cam lock hole which is pre-drilled and turning anti clockwise until the resistance is felt. Now the two panels can be locked together by butting and turning the Allen key in clockwise direction until the two panels are securely drawn and locked. Cut outs for doors and windows or for any other purpose can be made on site. The bare exposed part can be covered using C channel Flashing.

FLOOR INSULATION:

A vapor barrier is laid over the reinforced concrete floor slab. Joints in the vapor barrier should be sealed as the barrier also acts as the vapor control layer. Puf slabs should be laid tightly-butt jointed or stagger joints should be made for multi layer insulation as per required thickness. The reinforced concrete finished slab can then be placed on the top.

CEILING PANEL INSTALLATION:

As per the installation drawing, place the ceiling panels in position on the notch of the wall panels. Place the adjoining panels and align the panels. Ensure proper locking. If the panels are not leveled at the top, the ceiling panels will not butt properly and gaps will result. The level must be corrected immediately. In case of large storage areas, the ceiling panels have to be supported by the frame. The ceiling support system will vary from project to project.

BEAM AND COLUMN INSULATION:

There are two methods of insulation of beams and columns:

Conventional Method: In this method puf sheets of desired thickness are applied on the beams and the columns and G.I. cladding is later done over the applied sheets.

Applying sandwich panels (Modern Method): We provide cut size puf insulated panels with one side G.I. sheet and other side paper which is made as per the dimensions of the beam or the column. These panels can directly be erected to get joint free insulation within no time.

After the completion, at the internal and external corners L channels must be riveted to seal the gaps. The pop rivets should be riveted at appropriate distance. Silicon sealant application must be done properly to cover any possible gaps.

In case on low temperatures to be maintained, we provide special flashings through which polyurethane foam is injected to seal up all the gaps left between the joints like flooring to wall, corners, wall to ceiling to avoid any chance for the transfer of temperature due to which losses occur. It is also helpful to avoid heat bridges.

"WE FOLLOW IS:12436-1988 FOR PREFORMED RIGID POLYURETHANE (PUR) AND POLYISOCYANURATE (PIR) FOAMS FOR THERMAL INSULATION."

View Complete Details

Banana Ripening Chambers

  • Length 6mtr.
  • Width 1.2mtr
  • Thickness 25mm to 150mm.
We are one of the well known manufacturers and suppliers of high quality Banana Ripening Chambers in the market. We offer a complete range of Ripening Chambers for mangos, bananas and various fruits. Our ripening chambers are available with integrated cold storages. User can easily control the humidity and temperature of the chamber depending upon the nature of the fruit.
View Complete Details

Puf Pipe Section

  • Finishing Non Polished, Polished
  • Color Black, Dark Brown, Grey, White
  • Application Constructional
  • Grade AISI, ASTM, BS, DIN
  • Thickness 25mm And Above
  • Features Void free insulation, Durable, Water and moisture resistant, Dimensionally stable, Fire resistant
  • Pipe Size ¼” To 24”
  • Length 1000mm
  • Density 36kg/M3 And Above.
View Complete Details

Polyurethane Foam

  • Country of Origin India
  • Material Polyurethane Foam

The insulation of tank is done to preserve the temperature inside the tank. The tanks can be vertical or horizontal, fixed or mounted on vehicles for transportation. The ends can be parabolic dish or flat as per requirement. CO2 (carbon dioxide) tank insulation or NH3 (ammonia) tank insulation is done on a very large scale. These tanks can be of irregular shape. For void free insulation and to avoid sweating over the surfaces proper insulation is required. Proper temperature can be maintained with minimum heat loss through proper insulation. Insulation properties of polyurethane foam are much better than other insulating material hence it is preferred over other insulating materials. Cladding is done over the tanks using various surfaces such as

GI Pre coated

Aluminium

SS

FRP

Thickness of insulation varies as per the ambient temperature and the internal temperature of the tank to be maintained. The density of Polyurethane foam insulation is maintained around 40kg/m3. Higher densities are also achieved as per the requirement of the customer. PIR can also be used as an insulating material. Dual insulation can also be done as per requirement of customer.

Advantages with in-situ foaming in tanks:

The risk for voids in the insulation is eliminated by the spray methodNo joints in the foamHomogeneous insulationIncreased insulation efficiencyIncreased tightnessNon-corrosive and watertight claddingComplete bonding to all surfacesNo penetration or space for accumulation of moistureExcellent corrosion protectionGood fire fighting propertiesEasy to Insulate Uneven Surfaces, Corners, Supports and Odd Geometrical Shapes

View Complete Details

PIPE LINE INSULATION

The insulation of pipeline is done to preserve the temperature inside the line. The insulated pipes can be vertical or horizontal stretched all over the plant carrying various liquids. For void free insulation and to avoid sweating over the surfaces proper insulation is required. Proper temperature can be maintained with minimum heat loss through proper insulation. Insulation properties of Polyurethane Foam are much better than other insulating material hence it is preferred over other insulating materials.

Cladding can be done over the pipeline using various surfaces such as

GI Pre coatedAluminiumSS

All cladding joints will be overlapped and arranged to shed water and expansions and contractions before being sealed with water proof sealant. Generally metal cladding is done on pipelines for durability of the insulation and general aesthetics. Where valves, flanges or other fittings are to be left exposed for operational reasons, the insulation will be butted up to these fittings and finished with preformed aluminum end caps fabricated onsite to suit the pipe diameter and insulation thickness. Thickness of insulation varies as per the ambient temperature and the internal temperature of the pipeline to be maintained. The curves and the bends all over the pipeline can be filled together such that no voids are left.

The density of Polyurethane foam insulation is maintained around 40kg/m3.

Higher densities are also achieved as per the requirement of the customer.

PIR can also be used as an insulating material.

Dual insulation can also be done as per requirement of the customer.

Advantages with In-situ foaming in Pipe lines

The risk for voids in the insulation is eliminated by the spray method. No joints in the foam. Homogeneous insulation. Increased insulation efficiency. Increased tightness. Non-corrosive and watertight cladding. Complete bonding to all surfaces. No penetration or space for accumulation of moisture. Excellent corrosion protection. Good fire fighting properties. Easy to Insulate Uneven Surfaces, Corners, Supports and Odd Geometrical Shapes.

View Complete Details

PHARMA VESSEL INSULATION

The insulation of pharmaceutical vessels is done to preserve the temperature inside the vessels. These vessels are of irregular shape. For void free insulation and to avoid sweating over the surfaces proper insulation is required. Insulation properties of polyurethane foam are much better than other insulating material hence it is preferred over other insulating materials. Cladding is done over the vessels using various surfaces such as

GI Pre coatedAluminiumSS

Thickness of insulation varies as per the ambient temperature and the internal temperature of the vessel to be maintained.The density of Polyurethane foam insulation is maintained around 40kg/m3. Higher densities are also achieved as per the requirement of the customer. PIR can also be used as an insulating material. Dual insulation can also be done as per requirement of customer.

Advantages with in-situ foaming system::

The risk for voids in the insulation is eliminated by the spray methodNo joints in the foamHomogeneous insulationIncreased insulation efficiency Increased tightnessNone-corrosive and watertight claddingComplete bonding to all surfacesNo penetration or space for accumulation of moistureExcellent corrosion protectionGood fire fighting propertiesEasy to Insulate Uneven Surfaces, Corners, Supports and Odd Geometrical Shapes

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PUF DOORS GLASS, SEE THROUGH GLASS

Clean Room Doors offered comes in quality G.I. OR Stainless Steel construction finish and provides for durable, long lasting usage support. These clean room doors also come with drop bottom seal as well as special hinge design so as to avoid accumulation of dust. Some of its features include Aluminum door frame finish, G.I. or S.S. door leaf, superior PUF insulation material support, lock with handle, flush type sealed door options, allows for air tight fully flush connection between wall panel, door frame and door leaf, offers superior chemical and corrosion resistance among others. Rigid PUF insulation of 40 kg/m3 density is injected from high-pressure foaming machines for uniform density throughout the door. The doors are durable, reliable, safe and economical.

CLEAN ROOM DOOR SPECIFICATIONS:

SINGLE LEAF AND DOUBLE LEAF.

STANDARD SIZE FOR SINGLE LEAF DOOR IS 900MM*2100MMMAXIMUM WIDTH OF SINGLE LEAF DOOR CAN BE MANUFACTURED UPTO 1200MM AS PER CUSTOMER`S REQUIREMENT. DOUBLE LEAF DOORS CAN BE MANUFACTURED IN COMBINATIONS AS PER CUSTOMER`S REQUIREMENT.COLOR COATING CAN BE DONE IN STANDARD SHADES WITH GUARD FILM.

TECHNICAL SPECIFICATIONS:

STANDARD DOOR LEAF THICKNESS 41MMSTANDARD DOOR LEAF METAL THICKNESS 0.8MMSTANDARD DOOR FRAME ALUMINIUM/G.I. THICKNESS- 0.8MMSTANDARD DOOR FRAME THICKNESS - 63MMInfill: Rigid Polyurethane Foam Of Density 40Kg/M36-STANDARD DOOR ACESSORIES: VIEW GLASS, HINGES, DOOR CLOSER, DOOR HANDLE, DOOR LOCK.DROP SEAL / PANIC BAR (IF REQUIRED)

NOTE: DOOR LEAF THICHNESS AND DOOR FRAME THICKNESS CAN BE CUSTOMISED

SALIENT FEATURES OF OUR CLEAN ROOM DOORS

* Non-porous surface

* Good stability towards water-vapor

* High scratch and impact resistance

* High chemical resistance

* Antistatic

* Maintenance free

* Maintenance free, Maintains leak proof atmosphere

SEE THROUGH GLASS WINDOWS

All window units for the modular clean room system are double glazed, and fit flush with both surfaces of the wall panel system. Each unit is constructed of two panels of 5+5 mm Tempered glass with Double glazed flush view panels. These two panels sit within a structured framework and air fills the space between the two panels. These easy-clean windows add visibility and transparency to modular clean rooms. We provide single-pane or double-paned see through glass to meet your needs. It is completely silicone sealed, and includes a micro-perforation profile with an integral silica gel moisture absorption system, designed to eliminate fogging. Right angled corners add to the strength of the clean room window unit and enhance their appearance. OVERALL DOUBLE SIDED GLASS THICKNESS CAN BE AVALIABLE IN 50MM, 60MM, 80MM, 100MM. Single-paned toughened glass of thickness 5MM onwards also can be provided as per customer`s requirement.

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PUF INSULATED SANDWICH PANELs

Prefabricated sandwich panel with polyurethane insulation is the best solution for wall and ceiling partitions and cold rooms. Formed in place with fire retardant polyurethane using high pressure, CFC-free and use of HCFC 141B technology which results in a superior insulation and construction material. These sandwich panels are design for a fast and easy assembly. OPIPL Sandwich Panel comprises of two steel skin (Pre-painted Galvanized Iron Sheet PPGI) that are bonded with high pressure injected polyurethane foam with tongue and groove joint system complete with cam-locking mechanism. Our slim insulated partitions enable you to divide your interior space into cool and normal temperature zones. With a desired thickness of insulating Polyurethane foam inside, our partitions can be used in any office and provide a visually appealing interior look and reduce your energy consumption at the same time.

These give us the following advantages

Thin walls, Fast installationPartitions or Rooms can be dismantled and reinstalled.Outstanding load bearing capacity, High impact resistance. Hygienic, OdorlessLong life and durableResistant to most oils, chemicals and solventsFire resistantMinimizes electric consumption for maintaining desired temperatures

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INSULATION OF REFRIGERATED VANS

The insulation of refrigerated vans is done to preserve the temperature inside the vans. These insulated vans are generally used for transportation of various food items such as Ice Creams, Dairy products, Meat etc. These vehicles can be of any size and shape. For void free insulation and to avoid sweating over the surfaces proper insulation is required. Proper temperature can be maintained with minimum heat loss through proper insulation.

Insulation properties of Polyurethane Foam are much better than other insulating material hence it is preferred over other insulating materials.

Thickness of insulation varies as per the ambient temperature and the internal temperature of the tank to be maintained.

The density of Polyurethane foam insulation is maintained around 40kg/m3. Higher densities are also achieved as per the requirement of the customer.

PIR can also be used as an insulating material.

Dual insulation can also be done as per requirement of customer.

ADVANTAGES WITH IN-SITU FOAMING IN REFRIGERATED VEHICLES:

The risk for voids in the insulation is eliminated by the spray method.No joints in the foam.Homogeneous insulation.Increased insulation efficiency.Increased tightness.Non-corrosive and watertight cladding.Complete bonding to all surfaces.No penetration or space for accumulation of moisture.Excellent corrosion protection.Good fire fighting properties.Easy to Insulate Uneven Surfaces, Corners, Supports and Odd Geometrical Shapes.

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COLD ROOM FLOORING

Polyurethane foam is used in cold storages to insulate the floor as it outperforms most other insulation materials in supporting the imposed load and maintaining insulation performance. With very good compressive strength, PUF insulated flooring provides adequate support to the slab by limiting its deflection. PUF slabs can safely be used at continuous operating temperature of minimum -50 degree Celsius without any adverse effect on its properties. In case of Walk In Cold Rooms, sandwich panels comprising of one side Marine Ply and other side GI sheet that are bonded with high pressure injected polyurethane foam with tongue and groove joint system complete with cam-locking mechanism can be used so that the load is uniformly distributed and insulation material i.e. PUF is protected against any impact. For large refrigerated ware houses, a concrete reinforcement is required over PUF Slabs or Bituminised PUF Sheets with tongue and groove for additional strength. In case of very low operating temperatures more than one layer of puf slabs can be used to avoid losses.

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PUF INSULATED ROOFING PANEL

  • FEATURES Aesthetically beautiful, Long life, Maintenance free, Light weight and extremely easy to install.
  • Upper Skin 0.5mm Corrougated Roofing Sheet
  • Lower Skin 0.5mm Ppgi Sheet With Guard Film
  • Width 1000mm
  • Panel Thickness 30mm Onwards
  • Upper Skin Colours Brick Red, Blue, White, Green, Ivory
  • APPLICATIONS HOMES, FARM HOUSES, INDUSTRIAL SHEDS, FACTORIES, WAREHOUSES, POULTRY SHEDS, TERECCES, etc
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HIGH DENSITY PUF BLOCKS

The high-density rigid cellular polyurethane block are designed to support structural loads while insulating buildings. Cellular polyurethane is a natural insulator, and formulated in these high-density blocks, it provides the strength to support large compressive loads with little deflection. At the same time, it offers economical, code-required continuous insulation that reduces loads on cooling equipment for lower energy costs.A wide range of compressive strengths satisfies industrial and cold-storage thermal construction applications.This series extends the building insulation envelope from the roof to the foundation below ground. Even at the high densities required for support of column-bearing loads and precast/tilt-up wall panels, these blocks will provide thermal insulation value superior to lightweight concrete, treated wood blocks, and other traditional materials. They are commonly used as thermal isolation load-bearing blocks in concrete footings within refrigerated warehouse structures. As insulated structural support for roof equipment, roof perimeter fall protection and chiller tanks, they minimize both thermal transfer and condensation.These blocks are delivered to contractors ready to use. They arrive at the jobsite cut-to-size, predrilled with anchor-bolt holes, and marked for fast and easy placement. This eliminates waiting for cutting or drilling before moving onto the next construction step, saving precious time.

PRODUCT DETAILS

Block Thickness - 25mm And Above.Length & Width - As Per RequirementDensity - 100Kg/M3 To 500Kg/M3

NOTE: SHAPES AND SIZES AS PER CUSTOMER REQUIREMENTS CAN BE MANUFACTURED.

ADVANTAGES

Short-circuits energy transfer to earth at foundationHigh compressive strength supports roof-column loadsCreep resistant resists distortion under load over timeLocks out moisture closed-cell material does not absorb waterWill not rot or dissolve in sub grade applicationsDoes not promote steel corrosionDoes not attract or support insects or verminDoes not release chemical compounds into surrounding soilCompatible with grouts, adhesives and concreteNo lost time products arrive at the site ready to use

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Puf Pipe Support

  • Thickness 25mm and above.
  • Pipe Size 1/4' to Above
  • Length 25mm and above
  • Density 100kg/m3 to 500kg/m3
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Insulated Roofing Panels

The process of applying insulation material is comparatively easy as most of the housing roof as well as industrial ceilings have some access for caring insulation work. Apart from temperature or thermal insulation and upholding your premises or industry in better climate condition in higher temperature, low cost is another advantage why the popularity of roof insulation is increasing.
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Refrigerated Trucks

  • • Length – Up to 6mtr.
  • • Thickness- 25mm to 150mm.
  • Density – 40kg/m3
The internal lining has been created by bonding a layer of insulating foam to a layer of high specification plywood and then adding a layer of fiberglass. This gives a strong inner surface, being easy to clean; it is also extremely durable and therefore can still look good for many years. So that our insulated conversions can withstand the constant loading and unloading process involved in daily distribution operations, we have developed a very strong insulated floor, with special insulated wheel boxes which are able to reduce the ingress of heat. OPI can be relied upon to insulate and refrigerate your van so you can transport your goods in a safe and true temperature-controlled environmen
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Polyurethane Foam PUF Panels

  • • Thickness – 2”, 3”, 4”, 5”
  • • Density- 40kg/M3 And Above
  • • Temperature Range - -40 Deg To +100 Deg
This PU Foam is non-abrasive and can be machined with standard high-speed steel (HSS) cutting tools. It can also be cut cleanly with water jets and traditional wood-carving tools. Our polyurethane foams are produced in a range of densities, allowing designers and engineers to best align physical properties with structural needs.ADVANTAGES: Grain-free materialClosed-cell polyurethane foam
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Refrigerated Van

  • • Length – Up to 6mtr.
  • • Width – Up to 1.2mtr
  • Density – 40kg/m3
. A wide range of other optional extras is also available to provide you with the correct fit out for your operational needs. Dual compartments and shelving for example, can be configured to suit your load requirements, including height adjustable, folding and removable options. Pallet slides, compartment divisions and PVC curtains are other key areas that we can tailor to suit your needs.
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Puf Insulated Panels

  • Width 1000mm
It can give you multiple benefits including applying it over the roof as well as under roof insulation. The process of applying insulation material is comparatively easy as most of the housing roof as well as industrial ceilings have some access for caring insulation work. Apart from temperature or thermal insulation and upholding your premises or industry in better climate condition in higher temperature, low cost is another advantage why the popularity of roof insulation is increasing. One can apply as much as insulation to make it thicker and more thermal barrier as there are very little difference on the overall cost. Apart from temperature conversation and heat resistance, roof insulation material also gives helping hand to your pocket. It also saves money because every bit of loss in temperature can result into to higher energy consumption and higher expense.
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Polyurethane Foam Sheets

Polyurethane foams are specially formulated to meet the physical property demands of FRP-composite boat builders. These polyurethane foams provide structural strength with moisture resistance, enabling boat designers to replace wood components with a top-quality, non-decaying product. This product is fully compatible with fibre glass-laminating production methods. This PU Foam is non-abrasive and can be machined with standard high-speed steel (HSS) cutting tools
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Puf Pipe Support

Polyurethane foam is one of the major components of pre-insulated pipe supports manufactured at OPIPL. Polyurethane is different from most plastic materials in that it can be tailored to meet various load requirements of varying applications. Old techniques of wooden pipe support for the erection of plant & pipe lines are now replaced by Puf Pipe Support. OPIPL offers a wide range of Puf Supports. Normally the density range of Puf Support is 100 kgm3 to 350 kgm3. But OPIPL also offers the density from 100 kgm3 to 500 kgm3 OPIPL offers the Puf Saddles as per requirement of clients in terms of design
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Rigid Polyurethane Foam Sheet

These polyurethane foams provide structural strength with moisture resistance, enabling boat designers to replace wood components with a top-quality, non-decaying product. This product is fully compatible with fibre glass-laminating production methods. This PU Foam is non-abrasive and can be machined with standard high-speed steel (HSS) cutting tools. It can also be cut cleanly with water jets and traditional wood-carving tools.
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Sandwich Puf Panel

Prefabricated sandwich panel with polyurethane insulation is the best solution for wall and ceiling partitions and cold rooms. Formed in place with fire retardant polyurethane using high pressure, CFC-free and use of HCFC 141B technology which results in a superior insulation and construction material. Thin walls, Fast installationPartitions or Rooms can be dismantled and reinstalled.Outstanding load bearing capacity, High impact resistance.
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Polyurethane Sheet

  • • Standard Size- 8 Ft X 4 Ft And 1 Mtr X ½ Mtr.
  • • Thickness – 2”, 3”, 4”, 5”
  • • Density- 40kg/M3 And Above
This product is fully compatible with fibre glass-laminating production methods. This PU Foam is non-abrasive and can be machined with standard high-speed steel (HSS) cutting tools. It can also be cut cleanly with water jets and traditional wood-carving tools. Our polyurethane foams are produced in a range of densities, allowing designers and engineers to best align physical properties with structural needsADVANTAGES Reduction in weight increases fuel efficiencyLabour work can be reduced as they are easy to machine and handle.
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Polyurethane Pipe

Polyurethane foam is one of the major components of pre-insulated pipe supports. Manufactured at Piping Technology & Products. Polyurethane is different from most plastic materials in that it can be tailored to meet various load requirements of varying applications.
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Pu Sheets

PU foam cored Pipe sections manufactured and available in standard sizes have excellent thermal insulation properties and make a valuable contribution towards reducing energy consumption in various industries. OPI PU foam cored Insulated pipe sections and Slabs are manufactured.
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