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Foam Sheets
2 Products availablePlastic Sheets
2 Products availablePipeline Accessories
1 Products availableTrucks
1 Products availableCommercial Vehicles & Three Wheelers
1 Products availableWe offer the best product range of Cold Storage Installation, INSULATION OF REFRIGERATED VANS and COLD ROOM FLOORING.
The panels should be stored in the area where they are not susceptible to damage. Panels are to be stored at leveled surface. When stored in open places without shed, provide spacers at regular intervals and place panels above that. Cover the stack panels with tarpaulin to avoid sunlight.
WALL PANEL INSTALLATION:On the leveled floor, fix the C channel on the floor. Place the panels on the fixed channel as per their specified location. Note while placing the panels that the notches are at the top to place the ceiling panels. Tighten the cam locks between the panels which are placed through the length of panel. The lock and pin are located inside the PUF panels. An 8mm Allen key is required to tighten the cam lock. The cam lock must first be set by inserting the Allen key into the cam lock hole which is pre-drilled and turning anti clockwise until the resistance is felt. Now the two panels can be locked together by butting and turning the Allen key in clockwise direction until the two panels are securely drawn and locked. Cut outs for doors and windows or for any other purpose can be made on site. The bare exposed part can be covered using C channel Flashing.
FLOOR INSULATION:A vapor barrier is laid over the reinforced concrete floor slab. Joints in the vapor barrier should be sealed as the barrier also acts as the vapor control layer. Puf slabs should be laid tightly-butt jointed or stagger joints should be made for multi layer insulation as per required thickness. The reinforced concrete finished slab can then be placed on the top.
CEILING PANEL INSTALLATION:As per the installation drawing, place the ceiling panels in position on the notch of the wall panels. Place the adjoining panels and align the panels. Ensure proper locking. If the panels are not leveled at the top, the ceiling panels will not butt properly and gaps will result. The level must be corrected immediately. In case of large storage areas, the ceiling panels have to be supported by the frame. The ceiling support system will vary from project to project.
BEAM AND COLUMN INSULATION:There are two methods of insulation of beams and columns:
Conventional Method: In this method puf sheets of desired thickness are applied on the beams and the columns and G.I. cladding is later done over the applied sheets.
Applying sandwich panels (Modern Method): We provide cut size puf insulated panels with one side G.I. sheet and other side paper which is made as per the dimensions of the beam or the column. These panels can directly be erected to get joint free insulation within no time.
After the completion, at the internal and external corners L channels must be riveted to seal the gaps. The pop rivets should be riveted at appropriate distance. Silicon sealant application must be done properly to cover any possible gaps.
In case on low temperatures to be maintained, we provide special flashings through which polyurethane foam is injected to seal up all the gaps left between the joints like flooring to wall, corners, wall to ceiling to avoid any chance for the transfer of temperature due to which losses occur. It is also helpful to avoid heat bridges.
"WE FOLLOW IS:12436-1988 FOR PREFORMED RIGID POLYURETHANE (PUR) AND POLYISOCYANURATE (PIR) FOAMS FOR THERMAL INSULATION."
The insulation of tank is done to preserve the temperature inside the tank. The tanks can be vertical or horizontal, fixed or mounted on vehicles for transportation. The ends can be parabolic dish or flat as per requirement. CO2 (carbon dioxide) tank insulation or NH3 (ammonia) tank insulation is done on a very large scale. These tanks can be of irregular shape. For void free insulation and to avoid sweating over the surfaces proper insulation is required. Proper temperature can be maintained with minimum heat loss through proper insulation. Insulation properties of polyurethane foam are much better than other insulating material hence it is preferred over other insulating materials. Cladding is done over the tanks using various surfaces such as
GI Pre coated
Aluminium
SS
FRP
Thickness of insulation varies as per the ambient temperature and the internal temperature of the tank to be maintained. The density of Polyurethane foam insulation is maintained around 40kg/m3. Higher densities are also achieved as per the requirement of the customer. PIR can also be used as an insulating material. Dual insulation can also be done as per requirement of customer.
Advantages with in-situ foaming in tanks:
The risk for voids in the insulation is eliminated by the spray methodNo joints in the foamHomogeneous insulationIncreased insulation efficiencyIncreased tightnessNon-corrosive and watertight claddingComplete bonding to all surfacesNo penetration or space for accumulation of moistureExcellent corrosion protectionGood fire fighting propertiesEasy to Insulate Uneven Surfaces, Corners, Supports and Odd Geometrical Shapes
The insulation of pipeline is done to preserve the temperature inside the line. The insulated pipes can be vertical or horizontal stretched all over the plant carrying various liquids. For void free insulation and to avoid sweating over the surfaces proper insulation is required. Proper temperature can be maintained with minimum heat loss through proper insulation. Insulation properties of Polyurethane Foam are much better than other insulating material hence it is preferred over other insulating materials.
Cladding can be done over the pipeline using various surfaces such as
GI Pre coatedAluminiumSS
All cladding joints will be overlapped and arranged to shed water and expansions and contractions before being sealed with water proof sealant. Generally metal cladding is done on pipelines for durability of the insulation and general aesthetics. Where valves, flanges or other fittings are to be left exposed for operational reasons, the insulation will be butted up to these fittings and finished with preformed aluminum end caps fabricated onsite to suit the pipe diameter and insulation thickness. Thickness of insulation varies as per the ambient temperature and the internal temperature of the pipeline to be maintained. The curves and the bends all over the pipeline can be filled together such that no voids are left.
The density of Polyurethane foam insulation is maintained around 40kg/m3.
Higher densities are also achieved as per the requirement of the customer.
PIR can also be used as an insulating material.
Dual insulation can also be done as per requirement of the customer.
Advantages with In-situ foaming in Pipe linesThe risk for voids in the insulation is eliminated by the spray method. No joints in the foam. Homogeneous insulation. Increased insulation efficiency. Increased tightness. Non-corrosive and watertight cladding. Complete bonding to all surfaces. No penetration or space for accumulation of moisture. Excellent corrosion protection. Good fire fighting properties. Easy to Insulate Uneven Surfaces, Corners, Supports and Odd Geometrical Shapes.
The insulation of pharmaceutical vessels is done to preserve the temperature inside the vessels. These vessels are of irregular shape. For void free insulation and to avoid sweating over the surfaces proper insulation is required. Insulation properties of polyurethane foam are much better than other insulating material hence it is preferred over other insulating materials. Cladding is done over the vessels using various surfaces such as
GI Pre coatedAluminiumSS
Thickness of insulation varies as per the ambient temperature and the internal temperature of the vessel to be maintained.The density of Polyurethane foam insulation is maintained around 40kg/m3. Higher densities are also achieved as per the requirement of the customer. PIR can also be used as an insulating material. Dual insulation can also be done as per requirement of customer.
Advantages with in-situ foaming system::The risk for voids in the insulation is eliminated by the spray methodNo joints in the foamHomogeneous insulationIncreased insulation efficiency Increased tightnessNone-corrosive and watertight claddingComplete bonding to all surfacesNo penetration or space for accumulation of moistureExcellent corrosion protectionGood fire fighting propertiesEasy to Insulate Uneven Surfaces, Corners, Supports and Odd Geometrical Shapes
Clean Room Doors offered comes in quality G.I. OR Stainless Steel construction finish and provides for durable, long lasting usage support. These clean room doors also come with drop bottom seal as well as special hinge design so as to avoid accumulation of dust. Some of its features include Aluminum door frame finish, G.I. or S.S. door leaf, superior PUF insulation material support, lock with handle, flush type sealed door options, allows for air tight fully flush connection between wall panel, door frame and door leaf, offers superior chemical and corrosion resistance among others. Rigid PUF insulation of 40 kg/m3 density is injected from high-pressure foaming machines for uniform density throughout the door. The doors are durable, reliable, safe and economical.
CLEAN ROOM DOOR SPECIFICATIONS: SINGLE LEAF AND DOUBLE LEAF.STANDARD SIZE FOR SINGLE LEAF DOOR IS 900MM*2100MMMAXIMUM WIDTH OF SINGLE LEAF DOOR CAN BE MANUFACTURED UPTO 1200MM AS PER CUSTOMER`S REQUIREMENT. DOUBLE LEAF DOORS CAN BE MANUFACTURED IN COMBINATIONS AS PER CUSTOMER`S REQUIREMENT.COLOR COATING CAN BE DONE IN STANDARD SHADES WITH GUARD FILM.
TECHNICAL SPECIFICATIONS:STANDARD DOOR LEAF THICKNESS 41MMSTANDARD DOOR LEAF METAL THICKNESS 0.8MMSTANDARD DOOR FRAME ALUMINIUM/G.I. THICKNESS- 0.8MMSTANDARD DOOR FRAME THICKNESS - 63MMInfill: Rigid Polyurethane Foam Of Density 40Kg/M36-STANDARD DOOR ACESSORIES: VIEW GLASS, HINGES, DOOR CLOSER, DOOR HANDLE, DOOR LOCK.DROP SEAL / PANIC BAR (IF REQUIRED)
NOTE: DOOR LEAF THICHNESS AND DOOR FRAME THICKNESS CAN BE CUSTOMISED
SALIENT FEATURES OF OUR CLEAN ROOM DOORS
* Non-porous surface
* Good stability towards water-vapor
* High scratch and impact resistance
* High chemical resistance
* Antistatic
* Maintenance free
* Maintenance free, Maintains leak proof atmosphere
SEE THROUGH GLASS WINDOWS
All window units for the modular clean room system are double glazed, and fit flush with both surfaces of the wall panel system. Each unit is constructed of two panels of 5+5 mm Tempered glass with Double glazed flush view panels. These two panels sit within a structured framework and air fills the space between the two panels. These easy-clean windows add visibility and transparency to modular clean rooms. We provide single-pane or double-paned see through glass to meet your needs. It is completely silicone sealed, and includes a micro-perforation profile with an integral silica gel moisture absorption system, designed to eliminate fogging. Right angled corners add to the strength of the clean room window unit and enhance their appearance. OVERALL DOUBLE SIDED GLASS THICKNESS CAN BE AVALIABLE IN 50MM, 60MM, 80MM, 100MM. Single-paned toughened glass of thickness 5MM onwards also can be provided as per customer`s requirement.
Prefabricated sandwich panel with polyurethane insulation is the best solution for wall and ceiling partitions and cold rooms. Formed in place with fire retardant polyurethane using high pressure, CFC-free and use of HCFC 141B technology which results in a superior insulation and construction material. These sandwich panels are design for a fast and easy assembly. OPIPL Sandwich Panel comprises of two steel skin (Pre-painted Galvanized Iron Sheet PPGI) that are bonded with high pressure injected polyurethane foam with tongue and groove joint system complete with cam-locking mechanism. Our slim insulated partitions enable you to divide your interior space into cool and normal temperature zones. With a desired thickness of insulating Polyurethane foam inside, our partitions can be used in any office and provide a visually appealing interior look and reduce your energy consumption at the same time.
These give us the following advantagesThin walls, Fast installationPartitions or Rooms can be dismantled and reinstalled.Outstanding load bearing capacity, High impact resistance. Hygienic, OdorlessLong life and durableResistant to most oils, chemicals and solventsFire resistantMinimizes electric consumption for maintaining desired temperatures
The insulation of refrigerated vans is done to preserve the temperature inside the vans. These insulated vans are generally used for transportation of various food items such as Ice Creams, Dairy products, Meat etc. These vehicles can be of any size and shape. For void free insulation and to avoid sweating over the surfaces proper insulation is required. Proper temperature can be maintained with minimum heat loss through proper insulation.
Insulation properties of Polyurethane Foam are much better than other insulating material hence it is preferred over other insulating materials.
Thickness of insulation varies as per the ambient temperature and the internal temperature of the tank to be maintained.
The density of Polyurethane foam insulation is maintained around 40kg/m3. Higher densities are also achieved as per the requirement of the customer.
PIR can also be used as an insulating material.
Dual insulation can also be done as per requirement of customer.
ADVANTAGES WITH IN-SITU FOAMING IN REFRIGERATED VEHICLES:The risk for voids in the insulation is eliminated by the spray method.No joints in the foam.Homogeneous insulation.Increased insulation efficiency.Increased tightness.Non-corrosive and watertight cladding.Complete bonding to all surfaces.No penetration or space for accumulation of moisture.Excellent corrosion protection.Good fire fighting properties.Easy to Insulate Uneven Surfaces, Corners, Supports and Odd Geometrical Shapes.
Polyurethane foam is used in cold storages to insulate the floor as it outperforms most other insulation materials in supporting the imposed load and maintaining insulation performance. With very good compressive strength, PUF insulated flooring provides adequate support to the slab by limiting its deflection. PUF slabs can safely be used at continuous operating temperature of minimum -50 degree Celsius without any adverse effect on its properties. In case of Walk In Cold Rooms, sandwich panels comprising of one side Marine Ply and other side GI sheet that are bonded with high pressure injected polyurethane foam with tongue and groove joint system complete with cam-locking mechanism can be used so that the load is uniformly distributed and insulation material i.e. PUF is protected against any impact. For large refrigerated ware houses, a concrete reinforcement is required over PUF Slabs or Bituminised PUF Sheets with tongue and groove for additional strength. In case of very low operating temperatures more than one layer of puf slabs can be used to avoid losses.
The high-density rigid cellular polyurethane block are designed to support structural loads while insulating buildings. Cellular polyurethane is a natural insulator, and formulated in these high-density blocks, it provides the strength to support large compressive loads with little deflection. At the same time, it offers economical, code-required continuous insulation that reduces loads on cooling equipment for lower energy costs.A wide range of compressive strengths satisfies industrial and cold-storage thermal construction applications.This series extends the building insulation envelope from the roof to the foundation below ground. Even at the high densities required for support of column-bearing loads and precast/tilt-up wall panels, these blocks will provide thermal insulation value superior to lightweight concrete, treated wood blocks, and other traditional materials. They are commonly used as thermal isolation load-bearing blocks in concrete footings within refrigerated warehouse structures. As insulated structural support for roof equipment, roof perimeter fall protection and chiller tanks, they minimize both thermal transfer and condensation.These blocks are delivered to contractors ready to use. They arrive at the jobsite cut-to-size, predrilled with anchor-bolt holes, and marked for fast and easy placement. This eliminates waiting for cutting or drilling before moving onto the next construction step, saving precious time.
PRODUCT DETAILSBlock Thickness - 25mm And Above.Length & Width - As Per RequirementDensity - 100Kg/M3 To 500Kg/M3
NOTE: SHAPES AND SIZES AS PER CUSTOMER REQUIREMENTS CAN BE MANUFACTURED. ADVANTAGESShort-circuits energy transfer to earth at foundationHigh compressive strength supports roof-column loadsCreep resistant resists distortion under load over timeLocks out moisture closed-cell material does not absorb waterWill not rot or dissolve in sub grade applicationsDoes not promote steel corrosionDoes not attract or support insects or verminDoes not release chemical compounds into surrounding soilCompatible with grouts, adhesives and concreteNo lost time products arrive at the site ready to use