Noble Sonics Private Limited

Kurla, Mumbai, Maharashtra

the process of spin welding uses heat generated by rotational friction at the joint line to weld thermoplastic parts with rotationally symmetric joints. The spin welding machine applies pressure axially while rotating one part against its stationary mate and the resulting friction generates heat that melts the plastic parts together.

We supply horns in Full wave and half wave with alloys of Steel, Aluminium and Titanium, depending on the application. We design horns to for any brand Ultrasonic welder, having different operating frequencies viz. 15 kHz, 20 kHz, 30 kHz, 35 kHz and 40 kHz.

Aluminium and Titanium horns can be hard coated depending on the application for longer surface life.

We are one of the leading manufacturers of Indigenous Vibration welding fixtures. We design and supply fixture for any brand Vibration welder. The fixtures are made using Aluminium alloy and Hard steel. Aluminium is hard coated for longer life. We also make fixture in PU for aesthetic parts.

Heat staking/Inserting machine uses Thermal energy to achieve staking/insert (Brass, Steel) in the part. Multiple staking/Inserting can be done simultaneously. The temperature is controlled in tight tolerance to obtain consistent results. All Parameters can be set through HMI for operator comfort. Custom Made Machine (SPM)

Custom Made Machine is made depending upon need of Customer. We analyze the need in depth and design the machine to obtain following.

• Increased productivity
• Increase manpower efficiency.
• Reduce rejection.
• Reduce material handling.
• Avoid Human error.

Thus increase in Overall profits.

Custom made Rotary Indexing integrated with Ultrasonic Welding machine. To weld 22-25 parts per minute. Loading is Manual. Unloading can be Automatic/Manual.

The machine increases machine utilization time, increasing productivity and reducing operator fatigue.

We make custom made leakage testing machine for testing Air-tightness of plastic welded parts. The testing is done by air, so work area is clean, easy to handle parts and Accurate.

This machine uses High voltage to test pin hole in partition and base of plastic molded parts. It can detect pin holes which cannot be seen.

We make pick and place machine to load/Unload part. The machine can be integrated with Vision fault detection so as to segregate between Good and Bad parts.