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Industrial Ovens & Furnaces

Our Complete range of products are Shell Backing Furnace, Electric Temparing Furnace, Electric Hardening Furnace, oil fire furnace and Anealing Furnace.

Shell Backing Furnace

  • Temperature Up to 1200 Degree Celsius

This furnace is used for shell baking and also used for general purpose heating and heat treat ments like annealing, normalizing hardening, pack carburizing etc. upto a temperature of 12000C. Furnace heating is done by Oil / Gas. with automatic temperature control.

Catering to the needs of diverse industries, we bring in for our clients a qualitative range of Shell Baking Furnace. Moreover, our range of furnace is fabricated from quality raw material that is procured from trustworthy vendors of the industries. Further, our range of shell baking furnace are mainly used for Investment casting manufactures.

We are engaged in manufacturing and supplying a qualitative range of Box Type Shell Baking Furnace that are known for their strength and are customized as per clients specifications. Moreover, our range of furnaces is utilized for purposes such as heat treating, bloom reheating in seamless pipe mills, calcining, carbon based DRI production and metal reclamation. Available in various specifications, these furnace can also be custom made as per the clients specific requirements.

Type: Box type Double chamber and Continuous Rotary Hearth Furnace

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Electric Temparing Furnace

Our clients can avail from us superior quality range of Tempering Furnace which is suitable for all kinds of tampering job. These durable and high performance furnace are managed by electricity or oil both. We offer a high performance range of furnace which is precisely engineered by our expert professionals. The range is also customized as per client's requirement.

NewTech standard 7500C tempering furnaces are used for a variety of heat-treating applications including those requiring inert atmospheres. Recirculating blower provides high velocity vertical down airflow for excellent heat transfer from 4250C to 7500C. Precision microprocessor based temperature controls and energy-saving insulation maximize the performance of these rugged units

STANDARD FEATURES

  • Digital, microprocessor based, thermocouple actuated, indicating temperature controller,
  • Modulating burner on gas furnaces,
  • Motor control push buttons and on-off heat switch,
  • Easy-to-see pilot lights,

Safety Equipment - Electric Furnace:

  • Adjustable, thermocouple actuated, manual reset excess temperature controller.,
  • Separate heating element control contactors,
  • Recirculating blower air flow safety switch,
  • Door interlock switch turns off power to heating elements when door is opened; restores power when door is closed

Safety Equipment - Gas Furnace :

  • Adjustable, thermocouple actuated, manual reset excess temperature controller.,
  • Electronic flame safeguard protection,
  • Stainless steel powered forced exhauster,
  • Exhauster air flow safety switch,
  • Recirculating blower air flow safety switch,
  • Purge timer,
  • High and low gas pressure switches - Latch-type manual reset main gas valve,
  • Testing device to test tight closure of main gas valve,
  • Solenoid blocking valve upto 400, 000 BTU/HR heat input; motorized backup valve and vent valve over 400, 000 BTU/hr.

Construction:

  • Vertical down airflow specifically designed for tempering.,
  • High pressure, air-cooled, stainless steel recirculating blower,
  • Adjustable patented opposed louvers on full coverage supply and return ductwork,
  • 3/16" steel plate reinforced furnace shell,
  • " thick steel front plate,
  • 16 gauge stainless steel interior,
  • Work space bottom reinforced with stainless steel grid,
  • Brushed stainless steel control panel face,
  • Powered vertical lift door; hot side faces away from operator,
  • Energy - saving light weight ceramic fiber insulation,
  • Fast heat - up and cool-down,
  • Built-in baffles prevent radiant heat,
  • Adjustable fresh air intake and exhaust dampers,
  • 1 year limited warranty,
  • Every furnace fully assembled and individually factory tested.
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Electric Hardening Furnace

We are a well know supplier of Hardening Furnace which has a bogie hearth heavy structure that normalizes and hardens furnace (indirect fired furnace). The furnace is best suited for different industrial metal heat treatment. Our range of furnace has an extractable loading plate which is used for loading and unloading of the furnace.

The hardening furnaces are used for the hardening, the annealing and the preheating of the metal charge before the armouring, under the oxidizing atmosphere especially. The furnaces at the semi-gastight version with retort (see. the datasheet the semi- gastight version of the furnaces), can be used for the heat treatment of the charge below the partially shielding gas. They can be used for preheating of moulds in glass industry.

Description of Hardening Furnace:

  • frame from mild steel,
  • loading sill of furnace 900 mm,
  • furnance insolated by light-weighted bricks,
  • heating spirals on ceramic tubes on side walls and in grooves at furnace bottom,
  • door equipped with safety terminal switch,
  • electrical installation on back side of furnace
  • feeder cable with three-phase CEE plug,
  • controller INDUSTRY allows saving of 30 control programs in the internal controller
  • memory, each program can consist of up to 15 steps, operator may start the select program on a preset date and time thanks to the installed real time clock,
  • switchboard on side of furnace,
  • termocouple type S,
  • semiconductor non-contact switch relay.

Equipment of Hardening Furnace includes:

  • Turning table for charge (for PK 105 PK 520),
  • Door opening downwards or upwards,
  • PID programable controler INDUSTRY
  • Stand

Benefits:

  • heating on sides and bottom of the furnace ensures even distribution of air inside furnace according to DIN 17052-1 Class A,
  • heating spirals on bottom of furnace covered by SiC plate with high mechanical resistance,
  • door portal made from refractory concrete with high mechanical resistance.

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Oil Fire Furnace

Refined and matured technology, Completely assembled, factory tested furnace, for heating or combination heating/cooling application. For utility room, closet, alcove, basement or attic application. Upflow, counterflow, lowboy and horizontal models available. All models can be vertically or horizontally vented w i t h 3 " P V C p i p e.

Expensive double wall stainless venting not required. Stainless steel heat exchanger with molded pyro-ceramic combustion chamber designed to heat up instantly on fire-up. INTERburner oil burner with exclusive Turbo Reversed Air insures smooth, positive ignition and uniform high temperature for maximum performance and whisper quiet operation

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Anealing Furnace

An annealing furnace is a piece of equipment used to heat a material at very high temperatures, to change its hardness and strength properties. Annealing is commonly associated with the manufacture of steel, to relieve internal stresses that may lead to failure in service and to produce a more uniform, or homogeneous, internal structure. This process is also commonly used with various metals, glass, and other materials to make them less brittle and more workable.

For metals, an annealing furnace must be capable of heating the material to a specific temperature, known as the re-crystallization temperature. This produces changes in the atomic structure and causes the metal to soften. While annealing temperatures vary depending on the material and application, a typical temperature for annealing steel is around 1, 292F (700C). An annealing furnace is designed for very uniform heating, followed by a gradual cooling process. To prevent oxidation of the material, the heating chamber is airtight, with a slightly positive pressure. The atmosphere within the chamber typically consists of a combination of nitrogen and hydrogen.

The two primary types of annealing furnace are:

  • Batch
  • Continuous.
Batch Furnace:

In a batch furnace, single or multiple stacks of coils are usually placed on a fixed base inside the heating chamber.

Continuous Annealing Furnace:

A continuous annealing furnace will heat a material as it moves along a conveyor, or on a rotating hearth. A coil of material is unwound, treated as it moves through the furnace, and then rewound.

The annealing process can take 15 minutes to several hours, depending on the type of material, treatment application, and size of the coils.

Natural gas is commonly used as heating fuel in an annealing furnace. A series of burners are located around the inside surface of the heating chamber. A fan is often used to circulate and convey the heat around the material being annealed. Most modern annealing furnaces use a computer system to control the natural gas supply, to monitor and analyze conditions inside the heating chamber, and to drive motors and other mechanical equipment used to convey the annealing material. The heating chamber is designed to maintain a high degree of temperature accuracy and uniformity as the material is heated.

An annealing furnace can be purchased in a wide variety of sizes, and with a range of capabilities. Units are manufactured for laboratory and small-scale applications, to very large furnaces like those typically used in steel foundries. Annealing furnaces have become more efficient in recent years due to innovations, such as improved chamber designs and seals to reduce escaping heat and emissions; better control of temperature and treatment uniformity; combined natural gas and electric heating for higher efficiency; and improved process controland monitoring capabilities.

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Electric Muffle Furnace

We are known in the industry for our range of electric muffle furnace that is precision engineered to give solutions to laboratories and industrial applications. These muffle furnaces find usage in engineering tests of soils & aggregates, cement testing, ashing organic and inorganic samples, gravimetric analysis and ignition tests. To meet the diverse requirements of our clients, we offer these heaters in various ranges at most competitive prices

A muffle furnace (sometimes, retort furnace) in historical usage is a furnace in which the subject material is isolated from the fuel and all of the products of combustion including gases and flying ash. After the development of high-temperature electric heating elements and widespread electrification in developed countries, new muffle furnaces quickly moved to electric designs.

Today, a muffle furnace is (usually) a front-loading box-type oven or kiln for high-temperature applications such as fusingglass, creating enamel coatings, ceramics and soldering and brazing articles. They are also used in many research facilities, for example by chemists in order to determine what proportion of a sample is non-combustible and non-volatile (i.e., ash). Some digital controllers allow RS232 interface and permit the operator to program up to 126 segments, such as ramping, soaking, sintering, and more. Also, advances in materials for heating elements, such as molybdenum disilicide offered in certain models by Vecstar, can now produce working temperatures up to 1800 degrees Celsius, which facilitate more sophisticated metallurgical applications. The term muffle furnace may also be used to describe another oven constructed on many of the same principles as the box type kiln mentioned above, but takes the form of a long, wide, and thin hollow tube used in roll to roll manufacturing processes.

Specification of Electrical Muffle Furnace :

  • Rectangular, horizontal, electric Muffle furnace,
  • Working temperature 1150oC, Maximum temperature 1200oC,
  • Provided with Digital Temperature Controller cum Indicator with suitable sensor for better accuracy, Indicator lamps, compensating cable and thermal fuse,
  • High grade Kanthal A-1 heating elements used ,
  • The insulation consists of Ceramic wool blanket wound on the Muffle, followed by a layer of Mineral Wool & final layer of glass wool, thus ensuring minimal skin temperature,
  • Electrically operated on 230 V AC, 50 Hz. Supply
  • Digital Temperature Indicating Controller with a suitable sensor.,
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