New Era Machines

Sahnewal, Ludhiana, Punjab

Vertical Cut Sheet Laminator comprising of a 5 Roll Sheeting machine This machine is deployed in a cracker line to produce a laminate of multiple sheets of specified thickness stacked one on top of each other. Features One Pair of Grooved Sheeting Rollers on Top One pair of Ground Gauge Rollers on Bottom One Grooved Sheeting Roller for Scrap on Top Gap Between Rolls adjustable Individual Drive for Each Roll Customized capacity of Stainless Steel Receiving Hopper Receiving Hopper is partitioned to keep scrap isolated from fresh dough. Closed Loop Pressure Measurement in Compression Chamber with speed control for top pair of sheeting rolls. Scrapper with Catch trays provided on Gauge Rolls

Soft Biscuits Cookies Wire Cut Products Hard Biscuits Crackers   features High Efficiency due to direct convection technology Flue Gas coming from Torch Burner is mixed directly with recirculation air of bake chamber and then directed on to ducts placed above and below the band. The ducts are thus pressurised and the hot air escapes thorough the nozzle holes which are placed uniformly all across the length and width of both the ducts. The air escaping from these nozzles at a controllable velocity directly impinges on to the product travelling on the band. Humidity control in each heating zone by a steam extraction fan Modular Construction - Very easy to install & commission on site Floating baking chamber design prevents thermal stress on oven frame & Chamber

• ApplicationHard dough biscuits ,Cracker
• TechnologySingle Roll Rotary Cutting Machine
• Salient Features200 mm diameter Cutting Rol,Various working widths up to 1.5m band width,Individual Drive for Apron
• ControlsPLC System with Centralized HMI display, Recipe Management System

Mixed Dough is unloaded from the Mixer to a Dough Trough Mixed Dough can also be dumped directly into the Dough Feeding System Mixed dough passes through the Feeder to process and make it into Brick Shape suitable for Hard Dough and Crackers or it is formed in small Kibbles suitable for Rotary Moulding Machine Various designs of Feeders are available in order to maintain the standing time depending on the process if required This dough is then passed through a metal detection conveyor Contaminated dough is then rejected off the line and rest if fed into the process     Application Soft Dough Hard Dough & Crackers   Features Length of the conveyor can be customized according to capacity and line requirement Dough level sensors at the forming station gives feedback to the system in order to have correct levels of feeding in the hoppers

In-Direct Heated. Heat transfer through radiation of energy from radiator tubes above and below the band.   SALIENT FEATURES Floating baking chamber design prevents thermal stress on oven frame & Chamber Heated flue gas from burner is recalculated in radiator tubes located above and below the band. These tubes get heated up and radiate energy to product travelling in between. Heat distribution & balancing across the width easily adjustable by dampers in each tube. Humidity control in each heating zone by steam extraction damper

PRODUCT APPLICATION Soft Biscuits Hard Biscuits Crackers   SALIENT FEATURES High Efficiency due to direct heated technology Multiple pipe ribbon burners are installed above and below the band providing direct heat to the product. The best suited for Hard Dough Crackers where product needs very high heat energy Humidity control in each heating zone by a steam extraction fan Modular Construction - Very easy to install & commission on site Floating baking chamber design prevents thermal stress on oven frame & Chamber